Lincoln Electric IM810 Innershield Fcaw Conversion, Replacement Parts, 025 .035 0.6 0.9mm wire

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ACCESSORIES

C-2

INNERSHIELD (FCAW)

CONVERSION

Several changes are needed to convert the unit for operation with the Innershield (FCAW) process. The K549-1 Innershield Kit includes all the necessary accessories for this conversion and is provided for this purpose. The following conversions should be made using the contents of this kit:

1.Change the output polarity to DC(–). See “Work Cable Installation” in Installation section for details.

2.Install proper drive roll for the wire size selected. See “Changing Drive Roll” in Maintenance section for details.

3.Install the proper gun liner (Note 1) and tip for the wire size selected. See “Component Replacement” in Maintenance section for details.

4.Remove gas nozzle (if installed) and install gasless nozzle. To remove, simply unscrew.

5.Load wire into machine and thread into gun and cable per “Welding Wire Loading” section.

(Note 1): The factory installed gun liner will feed

.025 - .035 ( 0.6 - 0.9mm) wire.

REPLACEMENT PARTS

Complete Gun and Cable Assembly

L8311-6 (K530-4)

Contact Tip .025” (0.6 mm)

KP2039-1B1

Contact Tip .030” (0.8 mm)

KP2039-2B1

Contact Tip .035” (0.9 mm)

KP2039-3B1

Contact Tip .045” (1.2 mm)

KP2039-4B1

Contact Tip-Tapered .025” (0.6 mm)

KP2052-1B1

Contact Tip-Tapered .030” (0.8 mm)

KP2052-2B1

Contact Tip-Tapered .035” (0.9 mm) KP2052-3B1

Contact Tip-Tapered .045” (1.2mm)

KP2052-4B1

Liner .035/.045” (0.9/1.2 mm)

KP1937-1

Gas Diffuser

KP2040-1

Gas Nozzle

KP1938-1

Gas Nozzle-Tip Recessed 3/8” (9.5 mm) Opening I.D.

KP1942-1

Gas Nozzle-Tip Recessed 1/2” (12.7 mm) Opening I.D.

KP1942-2

Gas Nozzle-Tip Recessed 5/8” (15.9 mm) Opening I.D.

KP1942-3

Spot Welding Nozzle

KP1956-1

Gasless Nozzle (Innershield Only)

KP1939-1

Pro-MIG 175

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Contents Pro-MIG Safety California Proposition 65 WarningsElectric Shock can kill Welding Sparks can cause fire or explosion IiiPrécautions DE Sûreté Sûreté Pour Soudage a L’ArcPlease Examine Carton and Equipment For Damage Immediately On-Line Product RegistrationTable of Contents Installation Safety Precautions Identify and Locate ComponentsOutput Connections Work Clamp InstallationSelect Suitable Location StackingWork Cable Installation GUN InstallationConnecting Gun Cable to the Pro-MIG Input Connections Figure A.5Electrical Input Connection for Rated Output Line Cord ConnectionVolt Input Connection Operation Saftey PrecautionsDesign Features Advantages General DescriptionWelding Capability Controls and SettingsLimitations Welding Operations Wire LoadingFriction Brake Adjustment Sequence of OperationWire Threading Refer to Figure B.4 Over the drive roll 3, and into the outgoingProcess Guidelines Cleaning Tip And NozzleMaking a Weld Welding with Gmaw MIG Changing Machine Over to Feed Other Wire SizesOverload Protection Application Chart K586-1 Deluxe Adjustable Gas Regulator & Hose Kit AccessoriesOptional Accessories K549-1 .035 0.9 mm Innershield Welding Kit025 .035 0.6 0.9mm wire Replacement PartsInnershield Fcaw Conversion Maintenance Safety Precautions MaintenanceRoutine Maintenance For Magnum 100L GUN GUN and Cable MaintenanceConfiguration of Components in Wire Feeding System Contact Tip Cable Liner Drive RollComponent Replacement Procedures Changing the Contact TIPGUN Handle Parts Changing LinerLiner trim length Troubleshooting HOW to USE Troubleshooting GuideProblems Possible Symptoms Cause Recommended Course of ActionGAS Flow Problems Welding Problems Pro-MIG 175 Wiring Diagram Page Page Precaucion Warnung

IM810 specifications

The Lincoln Electric IM810 is a highly regarded industrial inverter-based welding machine that offers unparalleled performance and versatility for a variety of welding applications. Known for its robust design and advanced technology, the IM810 is ideal for professionals in industries such as construction, shipbuilding, and manufacturing.

One of the standout features of the IM810 is its advanced inverter technology, which provides a significant reduction in weight and size compared to traditional welding machines. This makes the unit highly portable and easy to handle in different working environments. Despite its compact design, the IM810 does not compromise on power, delivering impressive output capabilities to tackle even the most demanding welding tasks.

The IM810 supports a range of welding processes, including MIG, TIG, and stick welding. This versatility allows users to switch between different types of welding applications with ease, making it a valuable tool for technicians who need to adapt to various projects. Moreover, its dual voltage capability enables operation on both 120V and 230V power supply, increasing its usability in different settings.

Another key feature is the machine’s user-friendly interface. The IM810 is equipped with an intuitive digital display that makes it easy for users to monitor settings and adjust parameters on the fly. This helps to streamline the welding process and improve efficiency. Additionally, the machine includes a range of pre-set programs for different materials and thicknesses, enabling users to achieve optimal results with minimal setup time.

The IM810 is also designed with durability in mind. Constructed from high-quality materials, it can withstand the rigors of industrial environments. Its heavy-duty construction ensures long-lasting performance, while built-in thermal overload protection safeguards the machine against overheating, extending its lifespan.

With a focus on safety, the IM810 incorporates various features to protect both the operator and the equipment. These include a sturdy roll cage for physical protection and advanced cooling systems that maintain optimal operating temperatures.

In summary, the Lincoln Electric IM810 is a versatile, powerful, and durable welding machine that combines advanced technology with user-friendly features. Its ability to handle multiple welding processes, coupled with its portability and safety features, makes it an essential tool for professionals who demand quality and reliability on the job.