Lincoln Electric IM810 manual Welding Problems

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E-4

 

TROUBLESHOOTING

 

 

 

E-4

 

 

 

 

Observe all Safety Guidelines detailed throughout this manual

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

PROBLEMS

 

POSSIBLE

RECOMMENDED

 

 

 

(SYMPTOMS)

 

 

 

CAUSE

 

 

COURSE OF ACTION

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

WELDING PROBLEMS

 

 

 

 

 

 

 

 

Arc is unstable – Poor starting

 

 

 

1. Check for correct input voltage

 

 

 

 

 

 

 

 

 

 

 

 

 

 

to machine. See Installation sec-

 

 

 

 

 

 

 

 

 

 

 

 

 

 

tion, “Electrical Input

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Connections”.

 

 

 

 

 

 

 

 

 

 

 

 

 

2.

Check for proper electrode

 

 

 

 

 

 

 

 

 

 

 

 

 

 

polarity for process.

 

 

 

 

 

 

 

 

 

 

 

 

 

3.

Check gun tip for wear or dam-

 

 

 

 

 

 

 

 

 

 

 

 

 

 

age and proper size – Replace.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Contact your local Lincoln

 

 

 

 

 

 

 

 

 

4.

Check for proper gas and flow

 

 

Authorized Field Service Facility.

 

 

 

 

 

 

 

 

 

 

rate for process. (For MIG only.)

 

 

 

 

 

 

 

 

 

 

 

 

 

5.

Check work cable for loose or

 

 

 

 

 

 

 

 

 

 

 

 

 

 

faulty connections.

 

 

 

 

 

 

 

 

 

 

 

 

6.

Check gun for damage or

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

breaks.

 

 

 

 

 

 

 

 

 

 

 

 

7.

Check for proper drive roll orien-

 

 

 

 

 

 

 

 

 

 

 

 

 

 

tation and alignment.

 

 

 

 

 

 

 

 

 

 

 

 

8.

Check liner for proper size.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

CAUTION

If for any reason you do not understand the test procedures or are unable to perform the tests/repairs safely, contact your

LOCAL AUTHORIZED LINCOLN ELECTRIC FIELD SERVICE FACILITY for assistance before you proceed.

Pro-MIG 175

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Contents Pro-MIG Safety California Proposition 65 WarningsElectric Shock can kill Welding Sparks can cause fire or explosion IiiPrécautions DE Sûreté Sûreté Pour Soudage a L’ArcPlease Examine Carton and Equipment For Damage Immediately On-Line Product RegistrationTable of Contents Installation Safety Precautions Identify and Locate ComponentsOutput Connections Work Clamp InstallationSelect Suitable Location StackingGUN Installation Work Cable InstallationConnecting Gun Cable to the Pro-MIG Input Connections Figure A.5Line Cord Connection Electrical Input Connection for Rated OutputVolt Input Connection Operation Saftey PrecautionsDesign Features Advantages General DescriptionControls and Settings Welding CapabilityLimitations Welding Operations Wire LoadingFriction Brake Adjustment Sequence of OperationWire Threading Refer to Figure B.4 Over the drive roll 3, and into the outgoingCleaning Tip And Nozzle Process GuidelinesMaking a Weld Changing Machine Over to Feed Other Wire Sizes Welding with Gmaw MIGOverload Protection Application Chart K586-1 Deluxe Adjustable Gas Regulator & Hose Kit AccessoriesOptional Accessories K549-1 .035 0.9 mm Innershield Welding KitReplacement Parts 025 .035 0.6 0.9mm wireInnershield Fcaw Conversion Maintenance Maintenance Safety PrecautionsRoutine Maintenance For Magnum 100L GUN GUN and Cable MaintenanceConfiguration of Components in Wire Feeding System Contact Tip Cable Liner Drive RollComponent Replacement Procedures Changing the Contact TIPChanging Liner GUN Handle PartsLiner trim length Troubleshooting HOW to USE Troubleshooting GuideProblems Possible Symptoms Cause Recommended Course of ActionGAS Flow Problems Welding Problems Pro-MIG 175 Wiring Diagram Page Page Precaucion Warnung

IM810 specifications

The Lincoln Electric IM810 is a highly regarded industrial inverter-based welding machine that offers unparalleled performance and versatility for a variety of welding applications. Known for its robust design and advanced technology, the IM810 is ideal for professionals in industries such as construction, shipbuilding, and manufacturing.

One of the standout features of the IM810 is its advanced inverter technology, which provides a significant reduction in weight and size compared to traditional welding machines. This makes the unit highly portable and easy to handle in different working environments. Despite its compact design, the IM810 does not compromise on power, delivering impressive output capabilities to tackle even the most demanding welding tasks.

The IM810 supports a range of welding processes, including MIG, TIG, and stick welding. This versatility allows users to switch between different types of welding applications with ease, making it a valuable tool for technicians who need to adapt to various projects. Moreover, its dual voltage capability enables operation on both 120V and 230V power supply, increasing its usability in different settings.

Another key feature is the machine’s user-friendly interface. The IM810 is equipped with an intuitive digital display that makes it easy for users to monitor settings and adjust parameters on the fly. This helps to streamline the welding process and improve efficiency. Additionally, the machine includes a range of pre-set programs for different materials and thicknesses, enabling users to achieve optimal results with minimal setup time.

The IM810 is also designed with durability in mind. Constructed from high-quality materials, it can withstand the rigors of industrial environments. Its heavy-duty construction ensures long-lasting performance, while built-in thermal overload protection safeguards the machine against overheating, extending its lifespan.

With a focus on safety, the IM810 incorporates various features to protect both the operator and the equipment. These include a sturdy roll cage for physical protection and advanced cooling systems that maintain optimal operating temperatures.

In summary, the Lincoln Electric IM810 is a versatile, powerful, and durable welding machine that combines advanced technology with user-friendly features. Its ability to handle multiple welding processes, coupled with its portability and safety features, makes it an essential tool for professionals who demand quality and reliability on the job.
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