Lincoln Electric IM725 manual Table of Contents

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			TABLE OF CONTENTS

				Page

			Installation	Section A
			Technical Specifications	A-1
			Identify and Locate Components	A-2
			Select Suitable Location	A-3
			Output Connections	A-3
			Input Connections	A-5
			Code Requirements	A-6

			Operation	Section B
			Safety Precautions	B-1
			General Description	B-2
			Design Features and Advantages	B-2
			Welding Capability	B-2
			Limitations	B-2
			Controls and Settings	B-2
			Welding Operations	B-3
			Overload Protection	B-7
			Learning to Weld	B-8
			Application Chart	B-19

			Accessories	Section C
			Accessories	C-1
			Replacement Parts	C-2

			Maintenance	Section D
			Safety Precautions	D-1
			Items Requiring No Maintenance	D-1
			Routine and Periodic Maintenance	D-1
			Gun and Cable Maintenance	D-2
			Configuration of Components in Wire Feeding System	D-2
			Component Replacement Procedures	D-3
			Changing Liner	D-4
			Gun Handle Parts	D-4

			Troubleshooting	Section E
			Safety Precautions	E-1
			How To Use Troubleshooting Guide	E-1
			Troubleshooting Guide	E-2 THRU E-4

			Wiring Diagrams	Section F
			SP-135 PLUS Wiring Diagram	F-1

			Parts Lists	P 397 & P202-E

SP-135 PLUS

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Contents SP-135 Plus Safety Depends on YouSafety Electric Shock can kill Iii Safety SP-135 Plus Sûreté Pour Soudage a L’Arc Précautions DE SûretéPlease Examine Carton and Equipment For Damage Immediately Thank YouTable of Contents Technical Specifications SP-135 Plus InstallationIdentify and Locate Components Safety PrecautionsElectric Shock can kill Stacking Work Clamp InstallationWork Cable Installation Select Suitable LocationPlus GUN InstallationConnecting Gun Cable to the SP-135 GAS ConnectionCable Input ConnectionsGas Solenoid Inlet Fitting InputRequirements For Rated Output Code Requirements for Input ConnectionsRequirements For Maximum Output Welding Sparks can cause fire or explosion Observe all safety information throughout this manualOperation Fumes and Gases can be dangerousWelding Capability Controls and SettingsDesign Features Advantages General DescriptionWelding Operations Wire LoadingSequence of Operation 4OPERATIONB-4 Making a Weld Shielding GasCleaning Tip And Nozzle Changing Machine Over to Feed Other Wire SizesProcess Guidelines Thermal Protection Wire Feed Overload ProtectionOverload Protection Output OverloadSELF-SHIELDED Fcaw Welding ARC Learning to WeldLearning to Weld ARC-WELDING CircuitProcess Selection Gmaw MIG Welding ARCFor Fcaw Innershield Process Common MetalsJoint Types and Positions For Gmaw MIG ProcessPenetration Welding In The Vertical PositionFillet Welds Correct Welding Position Machine SET UP for the SELF-SHIELDED Fcaw ProcessWelding Techniques for the Self Shielded Fcaw Process Vertical-down WeldingCorrect Welding Speed Correct Electrical Stickout ESOPractice Helpful HintsWelding Techniques for the Gmaw MIG Process Machine SET UP for the Gmaw MIG ProcessFigure B.24 To Eliminate Stubbing* in order of importance Troubleshooting WeldsTo Eliminate a Ropy Convex Bead in order of importance To Correct Poor Penetration in order of impor- tanceProper Gun Handling Application Chart Optional Accessories AccessoriesK586-1 Deluxe Adjustable Gas Regulator Hose Kit Innershield Fcaw Conversion Replacement PartsRoutine and Periodic MAINTE- Nance MaintenanceMaintenance Safety Precautions Items Requiring no MaintenanceContact Tip Cable Liner Drive Roll GUN and Cable MaintenanceConfiguration of Components in Wire Feeding System For Magnum 100L GUNChanging Drive Roll Changing the Contact TIPGUN Handle Parts Changing LinerLiner trim length for gun with red trigger Magnum 100L HOW to USE Troubleshooting Guide TroubleshootingProblems Possible Areas Symptoms Misadjustments Troubleshooting GuideRecommended Course of Action Feeding Problems GAS Flow Problems Diagrams WiringSP-135 Plus $700.00 How To Read Shop DrawingsNew Lessons in Arc Welding Need Welding Training?Precaucion Warnung