Lincoln Electric IM725 manual Operation, Fumes and Gases can be dangerous

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OPERATION

B-1

 

B-1

Read entire Operation section before operating the SP-135 PLUS.

WARNING

ELECTRIC SHOCK can kill.

Do not touch electrically live parts or electrode with skin or wet clothing. Insulate yourself from work and ground.

Always wear dry insulating gloves.

FUMES AND GASES can be dangerous.

Keep your head out of fumes.

Use ventilation or exhaust to remove fumes from breathing zone.

WELDING SPARKS can cause fire or explosion.

Keep flammable material away.

Do not weld on closed contain- ers.

ARC RAYS can burn eyes and skin.

Wear eye, ear and body protec- tion.

Observe all safety information throughout this manual.

SP-135 PLUS

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Contents Safety Depends on You SP-135 PlusSafety Electric Shock can kill SP-135 Plus SafetyIii Précautions DE Sûreté Sûreté Pour Soudage a L’ArcThank You Please Examine Carton and Equipment For Damage ImmediatelyTable of Contents Installation Technical Specifications SP-135 PlusElectric Shock can kill Safety PrecautionsIdentify and Locate Components Select Suitable Location Work Clamp InstallationWork Cable Installation StackingGAS Connection GUN InstallationConnecting Gun Cable to the SP-135 PlusInput Input ConnectionsGas Solenoid Inlet Fitting CableRequirements For Maximum Output Code Requirements for Input ConnectionsRequirements For Rated Output Fumes and Gases can be dangerous Observe all safety information throughout this manualOperation Welding Sparks can cause fire or explosionGeneral Description Controls and SettingsDesign Features Advantages Welding CapabilitySequence of Operation Wire LoadingWelding Operations 4OPERATIONB-4 Shielding Gas Making a WeldProcess Guidelines Changing Machine Over to Feed Other Wire SizesCleaning Tip And Nozzle Output Overload Wire Feed Overload ProtectionOverload Protection Thermal ProtectionARC-WELDING Circuit Learning to WeldLearning to Weld SELF-SHIELDED Fcaw Welding ARCGmaw MIG Welding ARC Process SelectionFor Gmaw MIG Process Common MetalsJoint Types and Positions For Fcaw Innershield ProcessFillet Welds Welding In The Vertical PositionPenetration Vertical-down Welding Machine SET UP for the SELF-SHIELDED Fcaw ProcessWelding Techniques for the Self Shielded Fcaw Process Correct Welding PositionCorrect Electrical Stickout ESO Correct Welding SpeedHelpful Hints PracticeMachine SET UP for the Gmaw MIG Process Welding Techniques for the Gmaw MIG ProcessFigure B.24 To Correct Poor Penetration in order of impor- tance Troubleshooting WeldsTo Eliminate a Ropy Convex Bead in order of importance To Eliminate Stubbing* in order of importanceProper Gun Handling Application Chart K586-1 Deluxe Adjustable Gas Regulator Hose Kit AccessoriesOptional Accessories Replacement Parts Innershield Fcaw ConversionItems Requiring no Maintenance MaintenanceMaintenance Safety Precautions Routine and Periodic MAINTE- NanceFor Magnum 100L GUN GUN and Cable MaintenanceConfiguration of Components in Wire Feeding System Contact Tip Cable Liner Drive RollChanging the Contact TIP Changing Drive RollLiner trim length for gun with red trigger Magnum 100L Changing LinerGUN Handle Parts Troubleshooting HOW to USE Troubleshooting GuideRecommended Course of Action Troubleshooting GuideProblems Possible Areas Symptoms Misadjustments Feeding Problems GAS Flow Problems Wiring DiagramsSP-135 Plus Need Welding Training? How To Read Shop DrawingsNew Lessons in Arc Welding $700.00Precaucion Warnung