Lincoln Electric IM725 Troubleshooting Guide, Problems Possible Areas Symptoms Misadjustments

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E-2

TROUBLESHOOTING

E-2

TROUBLESHOOTING GUIDE

Observe Safety Guidelines detailed in the beginning of this manual.

PROBLEMS

POSSIBLE AREAS OF

(SYMPTOMS)

MISADJUSTMENT(S)

 

OUTPUT PROBLEMS

Major physical or electrical damage

Contact your LOCAL LINCOLN

is evident.

AUTHORIZED FIELD SERVICE

 

FACILITY.

 

 

No wire feed, weld output or gas

1. Make sure correct voltage is

flow when gun trigger is pulled. Fan

applied to the machine (115

does NOT operate.

vac).

 

2. Make certain that power switch

 

is in the ON position.

No weld output or wire feed when

Contact your LOCAL LINCOLN

gun trigger is pulled. Fan runs and

AUTHORIZED FIELD SERVICE

gas flows normally.

FACILITY.

 

 

 

No weld output when gun trigger is

1.

Arc voltage may be set too low.

pulled. Fan runs, gas flows and

 

 

wire feeds normally.

2.

Gun tip may be worn Replace.

 

3.

Check for correct input voltage

 

 

to machine.

 

4.

Gun or work cable may be

 

 

faulty.

 

 

 

No Wire feed, weld output or gas

1.

Check the circuit breaker locat-

flow when the gun trigger is pulled -

 

ed in the machines wire drive

Fan operates normally.

 

compartment. Reset if tripped.

 

2.

The thermostat may be tripped

 

 

due to overheating. Let machine

 

 

cool. Weld within the duty cycle

 

 

or remove any air obstruction to

 

 

machine.

 

3.

Wire feed motor may be over-

 

 

loaded. Correct feeding prob-

 

 

lem.

RECOMMENDED COURSE OF ACTION

Contact your local Lincoln Authorized Field Service Facility.

4. Gun trigger may be faulty.

CAUTION

If for any reason you do not understand the test procedures or are unable to Perform the tests/repairs safely, contact your

LOCAL AUTHORIZED LINCOLN ELECTRIC FIELD SERVICE FACILITY for assistance before you proceed.

SP-135 PLUS

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Contents Safety Depends on You SP-135 PlusSafety Electric Shock can kill Iii SafetySP-135 Plus Précautions DE Sûreté Sûreté Pour Soudage a L’ArcThank You Please Examine Carton and Equipment For Damage ImmediatelyTable of Contents Installation Technical Specifications SP-135 PlusIdentify and Locate Components Safety PrecautionsElectric Shock can kill Work Clamp Installation Work Cable InstallationSelect Suitable Location StackingGUN Installation Connecting Gun Cable to the SP-135GAS Connection PlusInput Connections Gas Solenoid Inlet FittingInput CableRequirements For Rated Output Code Requirements for Input ConnectionsRequirements For Maximum Output Observe all safety information throughout this manual OperationFumes and Gases can be dangerous Welding Sparks can cause fire or explosionControls and Settings Design Features AdvantagesGeneral Description Welding CapabilityWelding Operations Wire LoadingSequence of Operation 4OPERATIONB-4 Shielding Gas Making a WeldCleaning Tip And Nozzle Changing Machine Over to Feed Other Wire SizesProcess Guidelines Wire Feed Overload Protection Overload ProtectionOutput Overload Thermal ProtectionLearning to Weld Learning to WeldARC-WELDING Circuit SELF-SHIELDED Fcaw Welding ARCGmaw MIG Welding ARC Process SelectionCommon Metals Joint Types and PositionsFor Gmaw MIG Process For Fcaw Innershield ProcessPenetration Welding In The Vertical PositionFillet Welds Machine SET UP for the SELF-SHIELDED Fcaw Process Welding Techniques for the Self Shielded Fcaw ProcessVertical-down Welding Correct Welding PositionCorrect Electrical Stickout ESO Correct Welding SpeedHelpful Hints PracticeMachine SET UP for the Gmaw MIG Process Welding Techniques for the Gmaw MIG ProcessFigure B.24 Troubleshooting Welds To Eliminate a Ropy Convex Bead in order of importanceTo Correct Poor Penetration in order of impor- tance To Eliminate Stubbing* in order of importanceProper Gun Handling Application Chart Optional Accessories AccessoriesK586-1 Deluxe Adjustable Gas Regulator Hose Kit Replacement Parts Innershield Fcaw ConversionMaintenance Maintenance Safety PrecautionsItems Requiring no Maintenance Routine and Periodic MAINTE- NanceGUN and Cable Maintenance Configuration of Components in Wire Feeding SystemFor Magnum 100L GUN Contact Tip Cable Liner Drive RollChanging the Contact TIP Changing Drive RollGUN Handle Parts Changing LinerLiner trim length for gun with red trigger Magnum 100L Troubleshooting HOW to USE Troubleshooting GuideProblems Possible Areas Symptoms Misadjustments Troubleshooting GuideRecommended Course of Action Feeding Problems GAS Flow Problems Wiring DiagramsSP-135 Plus How To Read Shop Drawings New Lessons in Arc WeldingNeed Welding Training? $700.00Precaucion Warnung