Lincoln Electric SVM 119-A service manual Wire Drive Motor, Feedback

Page 47

E-4

THEORY OF OPERATION

E-4

 

 

to Section TOC

to Master TOC

 

WIRE DRIVE MOTOR AND FEEDBACK

 

 

 

 

 

 

Return

Return

 

WIRE

GAS

 

 

 

 

SPEED

SOLENOID

 

 

 

 

 

 

 

WIRE

 

 

 

 

 

 

 

DRIVE

 

 

 

ARC

 

 

 

MOTOR

 

 

 

VOLTAGE

 

 

 

 

 

 

 

CONTROL BOARD

 

 

 

 

 

 

 

G

 

 

TACH

 

 

 

 

 

 

 

 

 

 

 

A

 

 

 

 

 

 

 

T

 

GUN TRIGGER AND THUMB SWITCH

 

 

LINE

MAIN

E

 

 

 

S

 

 

 

 

 

TRANSFORMER

 

 

 

 

 

SWITCH

I

 

 

FEEDBACK

 

 

 

 

G

 

 

 

 

 

 

N

 

 

 

TOC

 

 

 

A

 

 

 

TOC

 

 

L

 

 

 

 

RECONNECT

 

 

 

POSITIVE

 

 

 

 

 

Section

Master

 

 

 

 

 

 

 

 

 

 

TERMINAL

 

 

 

C

 

CHOKE

 

 

 

 

 

 

 

 

A

F

 

 

 

 

P

E

 

 

 

 

A

E

 

to

to

 

 

 

 

 

 

 

C

D

 

 

SCR

I

B

 

Return

Return

 

RECTIFIER

T

A

 

 

 

 

O

C

 

 

FAN

 

R

K

NEGATIVE

 

 

S

 

 

MOTORS

 

 

TERMINAL

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

SHUNT

 

Figure E.5 - Wire Drive Motor and Feedback.

TOC

TOC

WIRE DRIVE MOTOR AND

Section

Master

FEEDBACK

 

 

to

to

The wire drive motor is controlled by the control board.

A motor speed feedback signal is generated at the

Return

Return

motor tach and sent to the control board. The control

 

 

 

 

board compares this feedback signal with the com-

 

 

mands set forth by the Wire Speed Control poten-

 

 

tiometer and sends the appropriate armature voltage

 

 

to the wire drive motor. The drive motor speed is thus

 

 

controlled which in turn regulates the electrode wire

 

 

feed speed through the gun.

Section TOC

Master TOC

 

 

to

to

 

NOTE: Unshaded areas of Block Logic

 

Diagram are the subject of discussion

Return

Return

 

 

 

 

WIRE-MATIC 255

 

 

 

Image 47
Contents Safety Depends on You WIRE-MATICFumes and Gases can be dangerous SafetyElectric Shock can kill ARC Rays can burnWelding Sparks can cause fire or explosion Cylinder may explode if damagedIii Electric and MAG- Netic FieldsMay be dangerous Sûreté Pour Soudage a L’Arc Précautions DE SûretéWIRE-MATIC Table of Contents Table of Contents Table of Contents Installation Section InstallationTechnical Specifications Wire-Matic-255 Stacking Safety PrecautionsSelect Proper Location Input ConnectionsFuse and Wire Sizes Connect Shielding GAS Figure A.4 Input Gas Supply Connections Reconnect ProcedureFigure A.5 Reconnect Diagram For 208/230/1/60 Machines Connections Connect Output ComponentsGUN and Cable Installation Wire Size Conversion PartsWIRE-MATIC Operation Table of Contents Operation SectionWELDING, Cutting Safety InstructionsGeneral Description Recommended Processes and Equipment Design Features AdvantagesDuty Cycle Amps Volts Machine CapabilityLimitations Figure B.1 Operator Controls Controls and SettingsFigure B.2 Wire Reel Loading Using the Wire Drive RollFeeding Electrode Operating Steps Setting Idle Roll PressureMaking a Weld WIRE-MATIC Table of Contents Accessories Section AccessoriesK672-1 Spool GUN Adapter KIT OPTIONS/ACCESSORIESMagnum GUN Connection KIT Optional K466-6 Making a Weld with the Spool GUN Adapter K672-1 Installed Timer KIT Installation Optional K585-1 Timer KIT K585-1K363P READI-REEL Adapter Drive Roll Kits64 1.2mm Aluminum Feeding KIT K673-1 K468 8 Spool AdapterDual Cylinder Mounting KIT K671-1 Table of Contents Maintenance Section MaintenancePerform the following daily Routine and Periodic MaintenanceMaintenance GUN Tubes and Nozzles Cable CleaningContact TIP and GAS Nozzle Installation Drive Rolls and Guide TubesFigure D.2 Liner maintenance Liner Removal ReplacementTo open up the handle GUN Handle DisassemblyDescription English Size Metric Size WIRE-MATIC Theory of Operation Table of Contents Theory of Operation SectionTransformer Input Line Voltage and MainFeedback Control Output RectificationFigure E.4 Constant Voltage Output Constant Voltage OutputFeedback Wire Drive MotorThermal Protection Figure E.6 SCR Operation SCR OperationWIRE-MATIC Table of Contents Troubleshooting & Repair Section Troubleshooting & RepairRecommended Course of Action HOW to USE Troubleshooting GuideBoard can be dam- aged by static electricity PC Board Troubleshooting ProceduresElectric Shock can kill Main Transformer Rectifier Assembly Test To Section TOC SCR Rectifier Perform the Wire Drive Motor Trolyte in these capacitors is Liquid elecPerform the Output Rectifier Materials Needed Main Transformer TestTest Description ON/OFF Power Switch will be hot during these tests Main Transformer Test Test ProcedureLead Plug Location Static SCR Rectifier Assembly Test Leads Figure F.4 SCR 1 Test Points Active SCR Rectifier Assembly Test Leads SCR connections Figure F.7 SCR Tester CircuitWire Drive Motor and Tachometer Feedback Test Wire Drive Motor and Tachometer Feedback Test Test Procedure Test for Feedback Voltage to the Control Board Test for Supply Voltage to TachometerNormal Open Circuit Voltage Waveform Scope SettingsTypical Output Voltage Waveform Machine Loaded Machine Loaded to 250 Amps AT 26 VDC Scope SettingsMachine Loaded to 220 Amps AT 22 VDC Scope Settings Troubleshooting & Repair Typical SCR Gate Voltage Waveform Removal and Replacement Procedure Control PC Board Removal and ReplacementRemoval and REPLACE- Ment Procedure Wire Drive Assembly Removal and Replacement Figure F.11 Wire Drive Assembly Removal ProcedureSCR Output Rectifier Removal & Replacement Disconnection Heat Sink Lead Right side heat sink See Figure F.14Capacitor Bank Removal and Replacement Components Bank Removal ReplacementMain Transformer Removal and Replacement Power Switch FAN Motor and FAN Removal and Replacement Figure F.16 Fan Motor and Fan Removal Components FAN Motor and FAN Removal and Replacement ProcedureTroubleshooting & Repair 230/60 375 Wire Speed RangeOpen Circuit Voltage Input Volts/HertzWIRE-MATIC Table of Contents Electrical Diagrams Section WIRE-MATIC Wiring Diagram 208/230 Code Electrical DiagramsWiring Diagram 230/460/575 Code Wire Matic 255 230 / 460Control PC Board G2803 Schematic Control PC Board G2803 Layout Wirematic 255 Control