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TROUBLESHOOTING & REPAIR | ||||||||||
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TROUBLESHOOTING GUIDE - Observe all Safety Guidelines detailed throughout this manual | ||||||||||
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PROBLEMS |
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(SYMPTOMS) |
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| MISADJUSTMENTS(S) |
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| COURSE OF ACTION |
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| OUTPUT PROBLEMS |
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Major Physical or Electrical Damage | 1. | Contact | your | local Lincoln | 1. | Contact | The Lincoln Electric |
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is Evident |
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| Electric | Authorized | Field |
| Service Dept. (216) |
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| Service Facility. |
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Machine is dead- No Open Circuit | 1. | Make certain that the input | 1. Check input power switch (S1). |
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Voltage output and No Wire Feed |
| power switch is in the "ON" posi- |
| It may be faulty. |
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when gun trigger is pulled. |
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| 2. Check for lose or broken wires |
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| 2. Check the input voltage at the |
| at the reconnect panel. |
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| machine. | Input | voltage | must |
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| match the rating plate and the | 3. | Perform | Main Transformer |
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| reconnect panel. |
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| Test. |
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| 3. | Blown or missing fuses in the | 4. Check | the thermostats and |
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| input line. |
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| associated leads for loose or |
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| broken connections. See wiring |
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| 4. | The thermostats may be open |
| diagram. |
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| due to machine overheating. If |
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| machine operates normally after | 5. The control board may be faulty. |
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| a cooling off period then check |
| Replace. |
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| for proper fan operation and |
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| ventilation. Make certain that |
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| the machine's duty cycle is not |
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| being exceeded. |
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| 5. Check the trigger circuit. Leads |
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| #324 to #325 should have conti- |
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| nuity (zero ohms) when the gun |
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| trigger is pulled. If not then the |
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| gun may be faulty - replace. |
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CAUTION
If for any reason you do not understand the test procedures or are unable to perform the tests/repairs safely, con- tact the Lincoln Electric Service Department for technical troubleshooting assistance before you proceed call 216-