Lincoln Electric SVM 119-A service manual Bank Removal Replacement, Components

Page 85

F-34

TROUBLESHOOTING & REPAIR

F-34

 

 

TOC

TOC

CAPACITOR BANK REMOVAL AND REPLACEMENT (CONTINUED)

 

 

 

Section

Master

PROCEDURE

6. Remove the #204 lead from the pos-

 

 

itive buss bar.

See Figure F.15 for location of Capacitor

 

 

to

to

7.

Remove the shunt from the negative

Bank Removal and Replacement com-

Return

Return

 

capacitor bank buss bar using a 1/2"

ponents.

 

 

socket wrench with a universal tool

 

 

 

 

adapter.

 

 

 

 

 

 

 

 

a. Two people may be required to

 

 

 

 

remove the shunt. One person

 

 

 

 

may have to reach through from

 

 

 

 

the left side of the machine to

 

 

 

 

keep the bolt in position while

TOC

 

 

 

the other person loosens the

TOC

 

 

nut.

 

 

 

Section

Master

 

8. Remove the two screws holding the

 

 

capacitor bank to the floor of the

 

 

machine using a 5/16" nut driver.

to

to

 

 

 

Return

Return

 

9. Clear the leads and carefully

 

 

remove the capacitor bank assem-

 

 

bly from the machine.

 

 

FIGURE F.15 - Location of Capacitor

 

 

Bank Removal

and Replacement

TOC

 

Components.

 

TOC

1. Disconnect main input power to the

Section

Master

2.

Test that the capacitors are dis-

 

 

 

machine.

 

to

to

3.

charged using a volt ohmmeter.

Return

Return

Remove the

two transformer sec-

 

 

 

Polarity must be observed.

 

 

 

ondary leads (X2 and X3) for the

 

 

 

negative capacitor bank buss bar

 

 

 

using two 1/2" open end wrenches.

 

 

4. Remove the output choke lead and

 

 

 

the heavy lead extending from the

 

 

 

SCR Rectifier Assembly to the posi-

TOC

TOC

 

tive capacitor bank buss bar using a

 

1/2" open end wrench.

Section

Master

 

5. Remove lead #206 and the D1

 

 

 

 

 

diode lead from the negative capac-

to

to

 

itor bank buss bar using a slot head

 

screwdriver

and 3/8" open end

Return

Return

 

 

wrench.

 

 

 

 

 

 

 

 

 

WIRE-MATIC 255

Image 85
Contents Safety Depends on You WIRE-MATICElectric Shock can kill SafetyARC Rays can burn Fumes and Gases can be dangerousWelding Sparks can cause fire or explosion Cylinder may explode if damagedMay be dangerous Electric and MAG- Netic FieldsIii Sûreté Pour Soudage a L’Arc Précautions DE SûretéWIRE-MATIC Table of Contents Table of Contents Table of Contents Installation Section InstallationTechnical Specifications Wire-Matic-255 Select Proper Location Safety PrecautionsInput Connections StackingFuse and Wire Sizes Connect Shielding GAS Figure A.4 Input Gas Supply Connections Reconnect ProcedureFigure A.5 Reconnect Diagram For 208/230/1/60 Machines Connections Connect Output ComponentsGUN and Cable Installation Wire Size Conversion PartsWIRE-MATIC Operation Table of Contents Operation SectionGeneral Description Safety InstructionsWELDING, Cutting Recommended Processes and Equipment Design Features AdvantagesLimitations Machine CapabilityDuty Cycle Amps Volts Figure B.1 Operator Controls Controls and SettingsFigure B.2 Wire Reel Loading Using the Wire Drive RollFeeding Electrode Operating Steps Setting Idle Roll PressureMaking a Weld WIRE-MATIC Table of Contents Accessories Section AccessoriesMagnum GUN Connection KIT Optional K466-6 OPTIONS/ACCESSORIESK672-1 Spool GUN Adapter KIT Making a Weld with the Spool GUN Adapter K672-1 Installed Timer KIT Installation Optional K585-1 Timer KIT K585-164 1.2mm Aluminum Feeding KIT K673-1 Drive Roll KitsK468 8 Spool Adapter K363P READI-REEL AdapterDual Cylinder Mounting KIT K671-1 Table of Contents Maintenance Section MaintenancePerform the following daily Routine and Periodic MaintenanceMaintenance Contact TIP and GAS Nozzle Installation Cable CleaningDrive Rolls and Guide Tubes GUN Tubes and NozzlesFigure D.2 Liner maintenance Liner Removal ReplacementTo open up the handle GUN Handle DisassemblyDescription English Size Metric Size WIRE-MATIC Theory of Operation Table of Contents Theory of Operation SectionTransformer Input Line Voltage and MainFeedback Control Output RectificationFigure E.4 Constant Voltage Output Constant Voltage OutputFeedback Wire Drive MotorThermal Protection Figure E.6 SCR Operation SCR OperationWIRE-MATIC Table of Contents Troubleshooting & Repair Section Troubleshooting & RepairRecommended Course of Action HOW to USE Troubleshooting GuideElectric Shock can kill PC Board Troubleshooting ProceduresBoard can be dam- aged by static electricity Main Transformer Rectifier Assembly Test To Section TOC SCR Rectifier Perform the Wire Drive Motor Trolyte in these capacitors is Liquid elecPerform the Output Rectifier Test Description Main Transformer TestMaterials Needed ON/OFF Power Switch will be hot during these tests Main Transformer Test Test ProcedureLead Plug Location Static SCR Rectifier Assembly Test Leads Figure F.4 SCR 1 Test Points Active SCR Rectifier Assembly Test Leads SCR connections Figure F.7 SCR Tester CircuitWire Drive Motor and Tachometer Feedback Test Wire Drive Motor and Tachometer Feedback Test Test Procedure Test for Feedback Voltage to the Control Board Test for Supply Voltage to TachometerNormal Open Circuit Voltage Waveform Scope SettingsTypical Output Voltage Waveform Machine Loaded Machine Loaded to 250 Amps AT 26 VDC Scope SettingsMachine Loaded to 220 Amps AT 22 VDC Scope Settings Troubleshooting & Repair Typical SCR Gate Voltage Waveform Removal and Replacement Procedure Control PC Board Removal and ReplacementRemoval and REPLACE- Ment Procedure Wire Drive Assembly Removal and Replacement Figure F.11 Wire Drive Assembly Removal Procedure SCR Output Rectifier Removal & Replacement Disconnection Heat Sink Lead Right side heat sink See Figure F.14Capacitor Bank Removal and Replacement Components Bank Removal ReplacementMain Transformer Removal and Replacement Power Switch FAN Motor and FAN Removal and Replacement Figure F.16 Fan Motor and Fan Removal Components FAN Motor and FAN Removal and Replacement ProcedureTroubleshooting & Repair Open Circuit Voltage Wire Speed RangeInput Volts/Hertz 230/60 375WIRE-MATIC Table of Contents Electrical Diagrams Section WIRE-MATIC Wiring Diagram 208/230 Code Electrical DiagramsWiring Diagram 230/460/575 Code Wire Matic 255 230 / 460Control PC Board G2803 Schematic Control PC Board G2803 Layout Wirematic 255 Control