Lincoln Electric SVM 119-A service manual Figure F.7 SCR Tester Circuit, SCR connections

Page 69

 

 

F-18

TROUBLESHOOTING & REPAIR

F-18

 

 

 

 

 

 

 

 

 

 

TOC

TOC

 

ACTIVE SCR RECTIFIER ASSEMBLY TEST (CONTINUED)

 

 

 

 

 

Section

Master

 

7. Connect the Tester to the SCR 1 as

10. Close or keep closed switch SW-1.

 

 

 

 

 

 

 

 

shown in Figure F.7.

 

 

to

to

 

a. Connect Tester lead (A) to the

11. Close switch SW-2 for 2 seconds

 

 

and release and read meter.

 

Return

Return

 

 

 

anode.

 

 

 

 

 

 

 

 

 

 

b. Connect Tester lead (C) to the

a. If the voltage is 3 - 6 volts while

 

 

 

 

the switch is closed and after

 

 

 

 

cathode.

the switch is open, the SCR is

 

 

 

 

 

functioning.

 

c.Connect Tester lead (G) to the

 

gate.

b.

If the voltages is 3-6 volts only

 

 

 

when the switch is closed or

 

 

 

there is no voltage when the

TOC

TOC

 

switch is

closed, the SCR is

 

defective.

 

Section

Master

 

 

results of the test.

Repeat Battery Test

 

 

NOTE: Be sure battery is functioning

 

 

properly. A low battery can affect the

to

to

Procedure in Step 6 if needed.

Return

Return

12. Open switch SW-1.

 

 

 

 

13. Reconnect the Tester leads. See

 

 

Figure F.7.

 

 

 

a.

Connect Tester lead (A) to the

 

 

 

cathode.

 

 

 

b.

Connect Tester lead (C) to the

TOC

TOC

 

anode.

 

c.

Disconnect Test lead (G) from

Section

Master

 

the gate.

 

 

 

 

 

to

to

14. Close switch SW-1.

 

 

 

Return

Return

15. Read meter for zero voltage.

 

 

 

 

a.

If the voltage is zero, the SCR is

 

 

 

functioning.

 

FIGURE F.7 - SCR Tester Circuit and

b.

If the voltage is higher than

 

 

zero, the SCR is shorted.

 

SCR connections.

 

 

 

TOC

TOC

8.

Close switch SW-1.

16.

Perform the Active Test Procedure

NOTE: Switch SW-2 should be open.

 

outlined in Steps 5-13for SCR 2.

18.

Replace all Molex Plugs onto the

Sectionto

Masterto

 

a. If the voltage reading is higher

 

 

9.

Read meter for zero voltage.

17.

Replace all SCR assemblies that do

Return

Return

 

not pass the above tests.

 

than zero, the SCR is shorted.

 

Control Board and connect leads X2

 

 

 

 

 

 

 

 

 

and X3.

 

 

 

WIRE-MATIC 255

 

Image 69
Contents Safety Depends on You WIRE-MATICElectric Shock can kill SafetyARC Rays can burn Fumes and Gases can be dangerousWelding Sparks can cause fire or explosion Cylinder may explode if damagedElectric and MAG- Netic Fields May be dangerousIii Sûreté Pour Soudage a L’Arc Précautions DE SûretéWIRE-MATIC Table of Contents Table of Contents Table of Contents Installation Section InstallationTechnical Specifications Wire-Matic-255 Select Proper Location Safety PrecautionsInput Connections StackingFuse and Wire Sizes Connect Shielding GAS Figure A.4 Input Gas Supply Connections Reconnect ProcedureFigure A.5 Reconnect Diagram For 208/230/1/60 Machines Connections Connect Output ComponentsGUN and Cable Installation Wire Size Conversion PartsWIRE-MATIC Operation Table of Contents Operation SectionSafety Instructions General DescriptionWELDING, Cutting Recommended Processes and Equipment Design Features AdvantagesMachine Capability LimitationsDuty Cycle Amps Volts Figure B.1 Operator Controls Controls and SettingsFigure B.2 Wire Reel Loading Using the Wire Drive RollFeeding Electrode Operating Steps Setting Idle Roll PressureMaking a Weld WIRE-MATIC Table of Contents Accessories Section AccessoriesOPTIONS/ACCESSORIES Magnum GUN Connection KIT Optional K466-6K672-1 Spool GUN Adapter KIT Making a Weld with the Spool GUN Adapter K672-1 Installed Timer KIT Installation Optional K585-1 Timer KIT K585-164 1.2mm Aluminum Feeding KIT K673-1 Drive Roll KitsK468 8 Spool Adapter K363P READI-REEL AdapterDual Cylinder Mounting KIT K671-1 Table of Contents Maintenance Section MaintenancePerform the following daily Routine and Periodic MaintenanceMaintenance Contact TIP and GAS Nozzle Installation Cable CleaningDrive Rolls and Guide Tubes GUN Tubes and NozzlesFigure D.2 Liner maintenance Liner Removal ReplacementTo open up the handle GUN Handle DisassemblyDescription English Size Metric Size WIRE-MATIC Theory of Operation Table of Contents Theory of Operation SectionTransformer Input Line Voltage and MainFeedback Control Output RectificationFigure E.4 Constant Voltage Output Constant Voltage OutputFeedback Wire Drive MotorThermal Protection Figure E.6 SCR Operation SCR OperationWIRE-MATIC Table of Contents Troubleshooting & Repair Section Troubleshooting & RepairRecommended Course of Action HOW to USE Troubleshooting GuidePC Board Troubleshooting Procedures Electric Shock can killBoard can be dam- aged by static electricity Main Transformer Rectifier Assembly Test To Section TOC SCR Rectifier Perform the Wire Drive Motor Trolyte in these capacitors is Liquid elecPerform the Output Rectifier Main Transformer Test Test DescriptionMaterials Needed ON/OFF Power Switch will be hot during these tests Main Transformer Test Test ProcedureLead Plug Location Static SCR Rectifier Assembly Test Leads Figure F.4 SCR 1 Test Points Active SCR Rectifier Assembly Test Leads SCR connections Figure F.7 SCR Tester CircuitWire Drive Motor and Tachometer Feedback Test Wire Drive Motor and Tachometer Feedback Test Test Procedure Test for Feedback Voltage to the Control Board Test for Supply Voltage to TachometerNormal Open Circuit Voltage Waveform Scope SettingsTypical Output Voltage Waveform Machine Loaded Machine Loaded to 250 Amps AT 26 VDC Scope SettingsMachine Loaded to 220 Amps AT 22 VDC Scope Settings Troubleshooting & Repair Typical SCR Gate Voltage Waveform Removal and Replacement Procedure Control PC Board Removal and ReplacementRemoval and REPLACE- Ment Procedure Wire Drive Assembly Removal and Replacement Figure F.11 Wire Drive Assembly Removal ProcedureSCR Output Rectifier Removal & Replacement Disconnection Heat Sink Lead Right side heat sink See Figure F.14Capacitor Bank Removal and Replacement Components Bank Removal ReplacementMain Transformer Removal and Replacement Power Switch FAN Motor and FAN Removal and Replacement Figure F.16 Fan Motor and Fan Removal Components FAN Motor and FAN Removal and Replacement ProcedureTroubleshooting & Repair Open Circuit Voltage Wire Speed RangeInput Volts/Hertz 230/60 375WIRE-MATIC Table of Contents Electrical Diagrams Section WIRE-MATIC Wiring Diagram 208/230 Code Electrical DiagramsWiring Diagram 230/460/575 Code Wire Matic 255 230 / 460Control PC Board G2803 Schematic Control PC Board G2803 Layout Wirematic 255 Control