Lincoln Electric 575 manual Troubleshooting

Page 34

 

E-3

TROUBLESHOOTING

E-3

 

 

 

 

 

PROBLEMS

POSSIBLE AREAS OF

RECOMMENDED

 

(SYMPTOMS)

MISADJUSTMENT(S)

COURSE OF ACTION

 

 

 

 

FUNCTION PROBLEMS

Battery does not stay charged.

1.

Faulty battery .

 

2.

Faulty engine alternator.

 

3.

Loose or broken lead in charging circuit.

 

4.

Loose fan belt may need tightening.

 

 

 

Engine will not idle down to low

1.

Idler switch in HIGH idle position, make

speed.

 

sure switch is set to AUTO.

 

2.

External load on welder or auxiliary

 

 

power.

 

3.

Mechanical problem in idler solenoid

 

 

linkage.

 

4.

Faulty wiring in solenoid circuit.

 

5.

No or low voltage @ idle solenoid

 

6.

Faulty idler solenoid.

 

7.

Faulty, Weld Control PCB, Pull Coil

 

 

/Battery PCB

 

 

 

Engine will not go to high idle when

1.

Poor work lead connection to work.

attempting to weld.

2.

Broken idler solenoid spring.

 

 

3.

Welding Terminals switch in wrong

 

 

position.

 

4.

No open circuit voltage at output studs.

 

5.

Faulty, Pull Coil/Battery PCB or Weld

 

 

Control PCB.

 

 

 

Engine will not go to high idle when using

1.

Broken wire in auxiliary current sensor

auxiliary power.

 

wiring.

 

2.

Auxiliary power load is less than 100

 

 

watts.

 

3.

Faulty Pull Coil/Battery PCB or Weld

 

 

Control PCB.

 

 

 

 

 

 

 

 

 

If all recommended possible areas of misadjustment have been checked and the problem persists, Contact your local Lincoln Authorized Field Service Facility.

CAUTION

If for any reason you do not understand the test procedures or are unable to perform the tests/repairs safely, contact your Local Lincoln Authorized Field Service Facility for technical troubleshooting assistance before you proceed.

______________________________________________________________________________________________________________

Vantage 575

Image 34
Contents Vantage Safety Electric Shock can kill For Electrically powered equipment Safety Précautions DE SûretéWELDING, EMF & Pacemakers Instructions for Electromagnetic Compatibility Thank You Table of Contents Accessories Section C Installation Safety Precautions InstallationLocation / Ventilation High Altitude Operation High Temperature OperationLifting TowingPRE-OPERATION Engine Service Welding Terminals Standby Power Connections Remote ControlAuxiliary Power Receptacles OutputConnection of Lincoln Electric Wire Feeders Connection of the LN-25 to the Vantage Connection of Prince XL Spool GUN to the VantageGeneral Description Safety InstructionsOperation Recommended ApplicationsStart Pushbutton RUN Stop SwitchEngine Temperature Gauge Hour MeterOIL Pressure Gauge Battery Charging LightIdler Switch Engine ProtectionAuxiliary Power Controls Starting the Engine Engine OperationStopping the Engine BREAK-IN Period Operation For Tungsten ElectrodesAuxiliary Power Operation Table B.4 Vantage Simultaneous Welding and Power Loads Accessories Optional Field Installed AccessoriesRoutine and Periodic Maintenance MaintenanceEngine Maintenance Fuel Filters Battery HandlingCooling System Welder / Generator Maintenance Troubleshooting HOW to USE Troubleshooting GuideTroubleshooting Troubleshooting Problems Possible Areas Recommended Misadjustments Course of ActionDiagrams Vantage 575 Wiring Diagram K2170-1 50HZDIAGRAMSF-2 Commander / K867 / K775 / LN-7 Connection Diagram Diagrams Diagrams Commander / K867 / LN-8 Connection Diagram Diagrams Diagrams Engine Welders /LN-8 Connection Diagram Diagrams Diagrams Diagrams Diagrams Dimension Print Vantage Vantage Aviso DE Precaucion