+
204S
50MV=400AMPS
- | 206S |
| |
+ |
|
206A 206B
GROUND STUD
ON OUTPUT PANEL
GND-K
BYPASS
208 FILTER ASSEMBLY
I 208B
208A
206C
R4
208C
L1 CHOKE
W7
W8
B6 | LEFT SIDE | B3 |
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| |
| CHOPPER |
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B5 | PCB6 | B2 |
B4 | B8 B7 |
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B1 |
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B7
23
B8
25
POS |
| POS | |
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NEGNEG
W9
W10
B6B3
RIGHT SIDE
CHOPPER
B5
PCB5 
B2
B8 B7
B4 | B1 |
VANTAGE 575 WIRING DIAGRAM (K2170-1 50HZ)
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| AUXILIARY POWER LEADS A, B, & C TO PASS THROUGH |
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POS |
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| TOROID FOUR TIMES IN DIRECTION SHOWN. |
| B |
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| LEAD "3" TO PASS THROUGH TOROID TWO TIMES IN DIRECTION SHOWN. | |||
POS |
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| STATOR LEADS "D"& "E" ARE TAPED AND TIED INTO HARNESS |
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POS |
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POS | W4 & W5 | W2 & W3 | W1 & W6 | 3 | 3 | D |
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| 260 |
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| RECTIFIER |
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| 261 |
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| A |
| E |
NEG |
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| BRIDGE |
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| B | C |
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| 5 |
NEG |
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| A |
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| 6 | 5A | |
NEG |
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| 3 | ||
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NEG |
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| C |
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| 1C 5B1B 1A |
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| 2C | 2B 2A |
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| 5B |
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| 3 |
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| W3 | W2 |
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| 5H | |
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| W3 | W2 |
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| RCDI |
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| CB1 |
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| CB7 |
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| 30mA |
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| 20A |
| INSULATED NEUTRAL | ||
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| 10A |
| STUD ON BOTTOM |
| STATOR |
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| 2C 5C 2B | 2A |
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| L3 L2 L1 | 8 |
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| RIGHT OF CONTROL BOX | |
W4 | WELD | W1 |
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| 32A |
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WINDINGS |
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| 10 |
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W4 |
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W5 |
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| 12 |
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W5 |
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MODE SELECTOR |
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| GROUND STUD ON | L3 5C L2 | L1 |
| 15A | 15A | 15A |
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| CONTROL PANEL |
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| CB4 | CB3 | CB2 |
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SWITCH |
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| STATOR 42V WINDING |
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| L3 | L2 |
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S5 |
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| 10A | N L1 |
| 11 | 9 | 7 |
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214 CV1 |
| 42 | CB6 |
| E |
| N A | N A | N A |
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218 | 2 |
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| 5D |
| E | E | E |
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PIPE | A |
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| 5E | 5F |
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CC 3 | 41 |
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220 | 4 |
| 42B | AUXILIARY GROUND STUD, BOTTOM | 5 |
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TIG |
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| CENTER OF CONTROL BOX |
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222 |
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Vantage 575
SWITCH SHOWN IN |
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| B7 |
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| 23A |
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POSITIVE POLARITY |
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| 13A 14A |
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| B8 |
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| 25A |
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POSITION |
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| POS |
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+ |
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| 13 14 |
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| NEG |
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POLARITY | 21 |
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| NEG |
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SWITCH |
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- |
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| 41A |
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| 208B |
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206A |
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115VAC | J |
| 31 |
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A |
| 32 |
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| 42B |
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42VAC | I |
| 41A |
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| 32A |
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K |
| 42A |
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| 42A |
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WORK | H |
| 21 |
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REMOTE | E |
| 77B |
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| 32 |
| 42V / 115V SWITCH |
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F |
| 76B |
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CONTROL |
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CONTACTOR | G |
| 75B |
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D |
| 4B |
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| C |
| 2B |
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GROUND | B |
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AMPHENOL 1 |
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| METERS OPTIONAL |
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AMPHENOL 2 |
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| AMMETER |
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| VOLTMETER |
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REMOTE | A | 77B | 77A |
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76A |
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CONTROL | B | 76B | 75A |
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CONTACTOR | C | 75B | 2A |
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| M1 | M3 |
| M5 | M9 |
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| M1 M3 | M5 | M9 |
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| D | 2B | 4A |
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| M2 |
| M4 | M6 | M10 |
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| M2 | M4 | M6 | M10 |
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| E | 4B |
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GROUND | F |
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AMPHENOL 2 |
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| M6 |
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| M9 | M10 | 214 |
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| 218 | 220 | 222 | M1 | M3 | M9 | M10 |
| 25 | 23 | 25A | 23A |
| 257 | 208B | 14 | |
| M1 | M2 | M3 | M4 | M5 | 77 |
| 76 | 75 | 279 | 278 | 277 |
| M6 | M2 | M4 | M5 |
| 250 | 260 | 261 | 250 |
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| 256 | 13 | |
| 1 |
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| 5 | 1 |
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| 8 | 1 |
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| 5 | 1 |
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| 8 |
| 6 |
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| 10 | 9 |
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| 16 | 6 |
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| 10 | 9 |
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| 16 |
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| J5 |
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| J7 |
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| J4 |
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| J3 |
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| ||||||
3 TURNS | VOLT METER | CONTROL, MODE SEL. |
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| AMMETER | CHOPPER,POWER,PWM,THERMAL | |||||||||||||||||||||
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| 3 TURNS |
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THRU |
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| THRU |
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TOROID |
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WELD BOARD | TOROID |
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| PCB3 |
| 76A | 500 | 2 | 4 75A |
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| 232D | 226 | 404 | 5G |
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| 77A |
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| 206S | 2 | J6 | 16 |
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| 9 |
| J1 |
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| J2 | 12 |
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| 7 | ||
| 204S | 1 SHUNT |
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| AMPHENOL,I.D. |
| ENGINE,PERIPHERAL |
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| 6 |
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| 1 | |||||||||
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| 8 |
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| 1 |
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| 41A |
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| 201 |
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| 200B | 200A | 200 |
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| BRUSH- |
| +BRUSH |
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| SHUTDOWN |
| IDLER | |||||||
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| + |
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| 5H |
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| SOLENOID | SOLENOID | ||||||||
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| 3200MFC |
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| ROTOR | 300V | - 6 |
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| HOLD |
| PULL |
| HOLD | PULL | ||||
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| COIL |
| COIL |
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| COIL | COIL | |||||
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| POSITIVE BRUSH CONNECTED |
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| RED |
| WHT |
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| RED | WHT | ||||
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| TO SLIP RING NEAREST |
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| J54 | BLK |
| J54 |
| BLK | ||||||
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| TO THE LAMINATION |
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| 2 | 3 |
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| 1 | 4 |
| 1 | 2 | 3 | 4 | ||||||
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| 201 | 201A |
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| WELDING TERMINAL |
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| P54 |
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| OUTPUT CONTROL |
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| 256 | SHOWN IN |
| 232M |
| P54 |
| 232L | |||||||||||
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| PINCH POT |
| CONTROL SWITCH |
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| + | - |
| HIGH | "HIGH" POSITION |
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| ||||||||||||||||
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| 262 |
| 265 |
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| 226 |
| 227 | |||||||||||||||
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| CCW |
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| SHOWN IN "ALWAYS ON" POSITION |
| 4 |
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| IDLER |
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| |||||||||||
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| R1 |
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| 10K |
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| 4A |
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| AUTO |
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| ||||||
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| VIEWED |
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| CONTROL |
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| FROM |
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| 2A |
| 2 | HOUR METER |
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| BACK |
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| 257 |
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| 77 |
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| 76 | 75 | 277 | 278 | 279 |
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| 232R |
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| 262A |
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| 232E |
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| 262 |
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| 20A |
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| OIL PRESSURE | |||||
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| CB5 |
| 231 SENSOR & SWITCH | ||||||||
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| 238A |
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| OIL |
| COOLANT |
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| 228 | SENSOR |
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| 235 | |||||||
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| 232R |
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| TEMPERATURE | FUEL |
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| 236A | 236B |
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| 4 | 1 | 4 | 1 | 4 | 1 |
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| 232B |
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| J53 |
| J52 |
| J51 |
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| GOLD |
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| 232C |
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| SHOWN IN "RUN" POSITION | 232H |
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| 12VDC |
| 232K |
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| 232D |
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| ALT | ENG |
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| 232A | 232F |
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| 232 |
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| SILVER |
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| 232L |
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| 241 |
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| 232N |
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| 5J |
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| 405B | 405B |
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| 232A |
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| 238A |
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| 5G | 5M | 5K | 5S |
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| 265 | 227 |
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| STARTER |
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| SOLENOID |
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| 5T | 5L | 5J |
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| 5S 232N |
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| PCB1 |
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| PROGRAMMING |
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| STARTING |
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270 | 262A | 232F | 403 |
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| B4 B3 | B2 B1 |
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5T |
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405A 405 |
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| 6 | 12 VOLT GROUND |
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| 405 | 270 | 403 |
| 404 |
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| 232 |
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| 4 J30 | STUD ON LEFT SIDE |
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16 |
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| BACK OF CONTROL BOX |
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| 200 |
| 271 | PULL COIL BD |
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| IG |
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| 5N |
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| ENGINE BLOCK |
| 8 | J31 |
| 1 | 6 | J32 | 1 |
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| 5 |
| J43 |
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| 5N | ENGINE |
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| SUPPORT | ||
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| A.04 |
DIAGRAMS
G4176
NOTE: This diagram is for reference only. It may not be accurate for all machines covered by this manual. The specific dia- gram for your particular machine is pasted inside the machine on one of the enclosure panels.