Lincoln Electric 250 manual Troubleshooting

Page 32

E-4

TROUBLESHOOTING

E-4

 

 

 

 

Observe all Safety Guidelines detailed throughout this manual

 

 

 

 

PROBLEMS

(SYMPTOMS)

POSSIBLE AREAS OF MISADJUSTMENT (S)

RECOMMENDED

COURSE OF ACTION

 

No welding power output.

1. Poor work lead connection to

 

 

 

work.

 

 

2.

"Weld Terminals" switch in

 

 

 

wrong position.

 

 

3.

Faulty PC board or welder alter-

 

 

 

nator.

 

 

 

 

Welder has output but no control.

1. Poor remote / control cable con-

 

 

 

nection to 6 pin or 14 pin

 

 

 

Amphenol connector.

 

 

2.

Faulty remote cable or faulty

 

 

 

wire feeder or wire feeder cable.

 

 

3.

Faulty control potentiometer or

 

 

 

PC board.

 

 

 

 

Wire feeder does not work when

1. Wire Feeder Power circuit

 

control cable is connected to 14 pin

 

breaker open.

 

Amphenol.

 

 

 

 

2.

Faulty control cable.

 

 

3.

Faulty wire feeder.

 

 

 

 

No auxiliary power.

1. Open circuit breakers.

 

 

2.

Faulty connections to auxiliary

 

 

 

receptacles.

 

 

3.

GFCI tripped (if installed).

 

 

4.

Faulty PC board or welder alter-

 

 

 

nator.

 

 

 

 

 

 

 

 

If all recommended possible areas of misadjustment have been checked and the problem persists,

Contact your local Lincoln Authorized Field Service Facility.

CAUTION

If for any reason you do not understand the test procedures or are unable to perform the tests/repairs safely, contact your Local Lincoln Authorized Field Service Facility for technical troubleshooting assistance before you proceed.

RANGER 250

Image 32
Contents Ranger Safety California Proposition 65 WarningsElectric Shock can kill Welding Sparks can cause fire or explosion IiiPrécautions DE Sûreté Sûreté Pour Soudage a L’ArcThank You Table of Contents Table of Contents Installation Machine Specifications Ranger 250 K1725-2, K1725-4 Safety Precautions PRE-OPERATION Engine Service Electrical Connections Auxiliary Power Receptacles Standby Power ConnectionsConnection of Ranger 250 to Premises Wiring Connection of Lincoln ELEC- Tric Wire Feeders Connection of an LN-23P Wire Feeder to the RangerConnection of LN-7 or LN-8 to the Ranger Connection of the LN-25 to the RangerDesign Features OperationGeneral Description Engine OperationWeld Mode Selector Switch Welding ControlsARC Control Weld Output Terminals with Flange NUTWeld Terminals Control Switch Wire Feeder Voltmeter SwitchEngine Controls PIN AmphenolTypical Ranger 250 Fuel Consumption Welder OperationStopping Typical Current Ranges 1 for Tungsten ELECTRODES2 Wire WELDING-CVTIG Welding Ranger 250 Extension Cord Length Recommendations Auxiliary PowerARC Gouging Recommended Optional Equipment AccessoriesT12153-9 50 AMP, 120/240V Power Plug Maintenance Engine Maintenance ComponentsKohler Engine Onan P220 OHVAIR Cleaner Service AIR PRE-CLEANER ServiceEngine OIL Change Engine OIL Refill CapacitiesSpark Plug Spark Plug ServiceAIR Filter Paper Element Engine Adjustment Overspeed is Hazardous Battery MaintenanceCleaning the Battery Charging the BatteryWelder / Generator Maintenance Troubleshooting HOW to USE Troubleshooting GuideLincoln Authorized Field Service FacilityPersists,Contact your local Possible Areas Contact your local LincolnTroubleshooting Troubleshooting Diagrams Diagrams Diagrams Diagrams Diagrams Engine Welders /LN-8 Connection Diagram Diagrams Diagrams Diagrams Diagrams Diagrams Diagrams G4284 W1115.25 15.50 Dimension Print Ranger22.25 23.50 Ranger Ranger Precaucion Warnung
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