Lincoln Electric 275 manual Stick Welding, Pipe Welding, TIG Welding

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B-7

OPERATION

B-7

 

 

 

When the triggering device is pressed the contactor is closed and the welding terminals are “Hot.”

When the triggering device is released the contactor is opened and the welding terminals are “Cold.”

MODESwitch - Set to the desired process: STICK/TIG, PIPE, or WIRE FEED.

WIRE FEEDER VOLTMETERSwitch - If using a wire feeder that has a voltmeter, set this switch to match the polarity of the electrode.

STICK WELDING

The Ranger 275 can be used with a broad range of DC stick electrodes. The output “CONTROL” adjusts the full range of 20 to 300 amps. Set the “ARC CON- TROL” to low setting to minimize spatter. If sticking is a problem, turn this control to a higher setting (clock- wise). This will increase the short circuit current (arc force).

PIPE WELDING

The “PIPE WELDING” mode is recommended for manual vertical-down techniques on pipe joints using EXX10 type electrodes. This slope controlled setting allows the operator to control the welding current by changing the arc length.

The “ARC CONTROL” (arc force) is automatically switched off in this mode.

TIG WELDING

The Ranger 275 can be used in a wide variety of DC Tungsten Inert Gas (TIG) welding applications. When used with the K930-1 or -2 TIG module, ratings are limited to 275A at a 60% duty cycle and 250A at a 80% duty cycle.

Ranger 275 settings when using the K930-1 or -2 Tig Module:

a.Set the “MODE” Switch to the STICK/TIG setting.

b.Set the “IDLER” Switch to the “AUTO” position.

c.Set the “LOCAL/REMOTE” switch to the “REMOTE” position.

d.Set the ”WELDING TERMINALS” switch to the

“WELDING TERMINALS REMOTELY CON- TROLLED” position. This will keep the “Solid State” contactor open and provide a “cold” elec- trode until the triggering device (Amptrol or Arc Start Switch) is pressed.

e.Set the “ARC CONTROL” to minimum.

See Table B.2 for Typical Current Ranges for Tungsten Electrodes.

RANGER 275

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Contents Ranger Safety Electric Shock can kill Cylinder may explode if damaged Précautions DE Sûreté Thank You Table of Contents Vii Installation Technical Specifications Ranger 275 K1641-1 Installation Instructions PRE-OPERATION Engine Service Fuel Electrical Connections Auxiliary Power RECEPTACLES, PLUGS, and HAND-HELD Equipment Figure A.1 Operating Instructions Safety InstructionsDesign Features OperationLimitations Additional Safety PrecautionsRecommended Applications Figure B.1 Output Panel Controls WELDER/GENERATOR Controls Controls and Settings Starting the Engine Engine Operation Before Starting the Engine Table B.1 Stopping the EngineLocal Welding OperationWelder Controls Function and Operation ARC ControlTIG Welding Stick WeldingPipe Welding Table B.2 Typical Current Ranges 1 for Tungsten ELECTRODES2 Wire WeldingUsed Switch Table B.3 Summary of Welding Processes and Machine SettingsTable B.4 Auxiliary PowerSimultaneous Welding and Power Loads TIG Welding Options Accessories AccessoriesGeneral Options Accessories Semiautomatic Fcaw and MIG Welding Options / Accessories Accessories Connection Diagrams PIN Amphenol Amphenol Ranger 275 to K867 Control Cable Adapter Connection Diagram Ranger 275 / K930 TIG Module / Connection Diagram Engine Maintenance Parts Table D.1 MaintenanceSafety Precautions Routine and Periodic Engine MaintenanceTable D.2 Kohler Engine Maintenance Schedule Table D.3 Engine OIL Refill Capacities AIR Cleaner ServiceChanging the Engine OIL Table D.4 OIL Filter Tigntening TorquesTable D.6 Spark Plug Installation Specifications Spark Plug ServiceBattery Maintenance Fuel Filter ServiceEngine Adjustments Servicing Optional Spark Arrestor Welder / Generator MaintenanceCleaning Brush Removal and ReplacementHOW to USE Troubleshooting Guide 1TROUBLESHOOTINGE-1Troubleshooting Field Service Facility for technical No welding power output Contactor switch in wrong posi Wiring Diagram DiagramsDimension Print Ranger How To Read Shop Drawings Precaucion Warnung
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