Lincoln Electric 5000 manual Assembly of Wheels and Handle to the Tube Frame

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A-4

INSTALLATION

A-4

 

 

 

Assembly of Wheels and Handle to the Tube Frame

Tools Required - Two 9/16 wrenches or sockets, 3/8 wrench or socket and a rubber mallet or wooden block.

Refer to Figure A-2 for illustration of proper assembly.

a.)

Set the machine on blocks so that it is raised up off

 

the floor by approximately 6 inches.

b.)

Install two of the vibration isolators (Item 1) to the

 

bottom of each foot (Item 2) using one each of the

 

supplied 3/8-16 X .875 hex head bolts and lock-

 

washers on each foot. (Detail A)

c.)

Install the two feet to the alternator support channel

 

using three each of the supplied 3/8-16 X .875 hex

 

head bolts, lock-washers, and 3/8 - 16 hex nuts on

 

each foot. (Detail A)

d.)

Install the two axle support brackets (Item 3) to the

 

engine support channel using two each of the

 

supplied 3/8-16 X .875 hex head bolts and lock-

 

washers, two each of the supplied 3/8-16 hex nuts,

 

two each of the large plain washers (spacers), and

 

two each of the vibration isolators (Item 1). The two

Figure A-2

8

Alternator Support Channel

3/8-16 Hex Nut (3)

Lockwasher (3)

3/8-16 x .875 Hex Bolt (3)

Foot

Item 2

3/8-16 x .875 Hex Bolt

Lockwasher

Rubber Isolator

 

 

Item 1

2

1

 

 

Detail A

vibration isolators are installed in the inward holes furthest from the tube frame. Refer to Figure A-2 Detail B. The two large washers must be installed between the vibration isolators and the underside of the channel. The remaining two large plain washers (spacers)are not used.

e.) Install one of the push nuts (Item 4) on one end of the axle (Item 5) by supporting the axle vertical and tapping on the push nut with a rubber mallet or wooden block.

f.) Install one wheel (Item 6) on to the axle and slide the axle through the slots in the two axle support brackets. The axle will rest on the two vibration iso- lators when the machine is set on the ground pro- viding a type of suspension for the axle.

g.) Install the other wheel and push nut on the other end of the axle.

h.) Loosen but do not remove the four screws that hold the handle clips (Item 7) to the fuel tank sup- port channel on the alternator end. Install the han- dle (Item 8) through the large holes in the channel and tighten the screws that were previously loos- ened. The height of the handle can be adjusted to suit the user.

 

Engine Support Channel

 

 

3/8-16 x .875 Hex Bolt (2)

 

Axle

 

 

Item 5

Lockwasher

Tubular Frame

 

 

 

Hex Nut

 

 

 

Wheel

 

 

Item 6

 

 

Push Nut

 

 

Item 4

Rubber Isolator

Item 1

Large Plain Washer

(Spacer)

Axle Support Bracket Item 3

Detail B

7

3

1

6 4

5

POWER ARC 5000

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Contents Safety Depends on You Power ARCCalifornia Proposition 65 Warnings SafetyElectric Shock can kill Iii Welding Sparks can cause fire or explosionSûreté Pour Soudage a L’Arc Précautions DE SûretéPlease Examine Carton and Equipment For Damage Immediately Thank YouTable of Contents Technical Specifications Power ARC InstallationStoring Safety PrecautionsLocation and Ventilation Lifting StackingTilting Assembly of Wheels and Handle to the Tube Frame Spark Arrester PRE-OPERATION Engine ServiceOIL FuelWelding Cable Connections Electrical Output ConnectionsMachine Grounding Auxiliary Power ReceptaclesCable Installation Circuit Breakers Power Cord Connections to TWIST- Lock PlugsPremises Wiring Plugs and HAND-HELD EquipmentThese Devices Without General Description Safety InstructionsOperation Operating InstructionsLimitations Recommended ApplicationsWelding Capability GENERATOR/WELDER Controls Controls and SettingsGasoline Engine Controls Figure B.2 Gasoline Engine ControlsStarting the Engine Engine OperationBefore Starting the Engine For Best Engine Starting Stopping the EngineBREAK-IN Period For a HOT EngineGeneral Information To USE the Generator AS AN Auxiliary Power SupplyGenerator Operation Suggested Power Applications Running Watts Start-up Watts Table B.3 Generator Power ApplicationsAfter YOU Finish the Weld To USE the Power ARC 5000 for Stick WeldingWelding Operation Control Function / Operation Current Control DialWelding Guidelines Stick Welding Figure B.4 The welding arc What Happens in the Arc?Correct Welding Speed Correct Welding Position Correct Arc LengthCorrect Way to Strike An Arc Types of Welds PracticeCommon Metals Welding in the Vertical Position PenetrationFillet Welds Multiple Pass WeldsVertical-Down Welding Vertical-Up WeldingHardfacing To Reduce Wear How to Hardface the Sharp Edge Metal to Ground WearOverhead Welding Welding Sheet MetalCast Iron Plate Preparation Welding Cast IronLow Hydrogen Group Stable-Arc E7018 Selecting ElectrodesOut-of-Position Group AWS E6011 High-Speed Group AWS E6013Briggs and Stratton Accessories AccessoriesOPTIONS/ACCESSORIES Lincoln Electric AccessoriesEngine Adjustments MaintenanceRoutine and Periodic Maintenance Engine MaintenanceClean AIR Filter PRE-CLEANER Figure D.3 Clean Cooling SystemPart Part Number Table D.2 Engine Maintenance PartsFigure D.6. Brush Removal and Replacement GENERATOR/WELDER MaintenanceFigure D.7. Major Component Locations Possible Areas TroubleshootingSymptoms Generator POWER, Always Not RUN Engine Without AN Wiring Diagram Power ARC DiagramsDimension Print Basic Course How To Read Shop DrawingsNew Lessons in Arc Welding Need Welding Training?Precaucion Warnung