Lincoln Electric 5000 manual Diagrams, Wiring Diagram Power ARC

Page 45

WIRING DIAGRAM - POWER ARC 5000

F-1

 

W1B

WORK

ELEC

 

LO

OUTPUT STUDS

L1 REACTOR

W2

W1A

 

 

ELEC

W

1

 

 

HI

 

STATOR

 

 

ROTOR

(+)

202A

202

RED

R1

BLACK

202B RED

CCW

200B

3.3

RED

100W

(+)

ELECTRICAL

SYMBOLS

PER E1537.

HOUR

METER

POWER ARC 5000

STATOR END BRACKET GROUND

FRONT

PANEL

GROUND

GNDA

 

 

 

 

GREEN

6

 

5

3

 

 

 

6

2

5

 

 

6A

 

 

 

 

CB2

 

5A

 

 

30A

WHITE

 

GNDB

 

 

 

 

GREEN

GNDC

 

 

 

 

 

 

 

 

GREEN

 

 

 

 

6B

 

 

 

 

BLACK

 

 

 

GNDD

 

 

 

 

GREEN

 

3D

BLACK

 

 

 

 

RED

 

 

 

 

(-)

 

7

9

 

201A

3

1

 

4

 

BLACK

 

 

 

 

3A

 

 

 

 

 

30A

 

 

 

 

 

 

 

9A BLUE

 

CB1

 

 

7A BLUE

 

 

 

 

CB3

15A 3B BLACK

200 RED

C1

600 FD

201 BLACK

D1

9A

7A

(-)

(+)

202 RED

201B

BLACK

(+)

D2 (FLASH)

DIAGRAMS

 

 

HOT

 

 

 

LINE

3C

 

 

 

GNDE

 

WHITE

BLACK

 

 

 

GREEN

 

LINE

120V

 

 

5C

GNDG

 

 

WHITE

 

5B

WHITE

GREEN

 

 

 

N

Y

W

 

 

120/240V

GND

120V

GND

X

ENGINE WIRING

R

MAGNETRON

202C BROWN

OIL GARD

R

RUN/STOP

SWITCH

SWITCH

6C BLACK

NOTE:

GNDF GREEN

RECEPTACLES, HOUR METER & R1

SHOWN VIEWED FROM REAR.

5-16-97H

S22257

NOTE: This diagram is for reference only. It may not be accurate for all machines covered by this manual. The specific diagram for a particular code is pasted inside the machine on one of the enclosure panels. If the diagram is illegible, write to the Service Department for a replacement. Give the equipment code number.

F-1

Image 45
Contents Safety Depends on You Power ARCCalifornia Proposition 65 Warnings SafetyElectric Shock can kill Iii Welding Sparks can cause fire or explosionSûreté Pour Soudage a L’Arc Précautions DE SûretéPlease Examine Carton and Equipment For Damage Immediately Thank YouTable of Contents Technical Specifications Power ARC InstallationSafety Precautions Location and VentilationStoring Stacking TiltingLifting Assembly of Wheels and Handle to the Tube Frame OIL PRE-OPERATION Engine ServiceFuel Spark ArresterWelding Cable Connections Electrical Output ConnectionsAuxiliary Power Receptacles Cable InstallationMachine Grounding Premises Wiring Power Cord Connections to TWIST- Lock PlugsPlugs and HAND-HELD Equipment Circuit BreakersThese Devices Without Operation Safety InstructionsOperating Instructions General DescriptionRecommended Applications Welding CapabilityLimitations GENERATOR/WELDER Controls Controls and SettingsGasoline Engine Controls Figure B.2 Gasoline Engine ControlsEngine Operation Before Starting the EngineStarting the Engine BREAK-IN Period Stopping the EngineFor a HOT Engine For Best Engine StartingTo USE the Generator AS AN Auxiliary Power Supply Generator OperationGeneral Information Suggested Power Applications Running Watts Start-up Watts Table B.3 Generator Power ApplicationsWelding Operation To USE the Power ARC 5000 for Stick WeldingControl Function / Operation Current Control Dial After YOU Finish the WeldWelding Guidelines Stick Welding Figure B.4 The welding arc What Happens in the Arc?Correct Welding Position Correct Arc Length Correct Way to Strike An ArcCorrect Welding Speed Practice Common MetalsTypes of Welds Fillet Welds PenetrationMultiple Pass Welds Welding in the Vertical PositionVertical-Down Welding Vertical-Up WeldingOverhead Welding How to Hardface the Sharp Edge Metal to Ground WearWelding Sheet Metal Hardfacing To Reduce WearCast Iron Plate Preparation Welding Cast IronOut-of-Position Group AWS E6011 Selecting ElectrodesHigh-Speed Group AWS E6013 Low Hydrogen Group Stable-Arc E7018OPTIONS/ACCESSORIES AccessoriesLincoln Electric Accessories Briggs and Stratton AccessoriesRoutine and Periodic Maintenance MaintenanceEngine Maintenance Engine AdjustmentsClean AIR Filter PRE-CLEANER Figure D.3 Clean Cooling SystemPart Part Number Table D.2 Engine Maintenance PartsFigure D.6. Brush Removal and Replacement GENERATOR/WELDER MaintenanceFigure D.7. Major Component Locations Troubleshooting SymptomsPossible Areas Generator POWER, Always Not RUN Engine Without AN Wiring Diagram Power ARC DiagramsDimension Print New Lessons in Arc Welding How To Read Shop DrawingsNeed Welding Training? Basic CoursePrecaucion Warnung