Lincoln Electric 5000 manual Welding Guidelines

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B-10	OPERATION	B-10

WELDING GUIDELINES

TABLE B.4

WELDING APPLICATIONS/ELECTRODE SELECTION GUIDE

	AWS		ELECTRODE TYPE	SIZE	MATERIAL	INITIAL	RANGE
	AWS		ELECTRODE TYPE	SIZE	MATERIAL	INITIAL	RANGE
	CLASS				THICKNESS	SETTING

E6011			FLEETWELD 180	3/32"	1/8" & THINNER	80 AMPS	LOW
			"FAST FREEZE"	1/8"	1/8" & THICKER	100 AMPS	LOW
				5/32"	1/4" & THICKER	150 AMPS	HIGH

E6013			FLEETWELD 37	5/64"	12 GA. & THINNER	70 AMPS	LOW
			"FAST FILL"	3/32"	1/8" & THINNER	100 AMPS	LOW
				1/8"	1/8" & THICKER	150 AMPS	HIGH

E7014			FLEETWELD 47	3/32"	1/8" & THINNER	90 AMPS	LOW
			"FILL-FREEZE"	1/8"	1/8" & THICKER	150 AMPS	HIGH

E7018			LINCOLN 7018 AC	3/32"	1/8" & THINNER	80 AMPS	LOW
			"LOW HYDROGEN"	1/8"	1/8" & THICKER	125 AMPS	LOW

E7024-1			JETWELD 1	3/32"	1/8" & THINNER	100 AMPS	LOW
			“FAST FILL”	1/8"	1/8" & THICKER	150 AMPS	HIGH

			BLUE MAX 308-16	3/32"	12 GA. & THINNER	80 AMPS	LOW
			STAINLESS ELECTRODE	1/8"	12 GA. & THICKER	100 AMPS	LOW
				5/32"	10 GA. & THICKER	150 AMPS	HIGH

			SOFTWELD 99NI	3/32"	1/4" & THINNER	80 AMPS	LOW
			CAST IRON ELECTRODE	1/8"	1/4" & THICKER	125 AMPS	LOW

			WEARSHIELD ABR	1/8"	1/8" & THICKER	150 AMPS	HIGH

NOTES: The values listed are suggested settings. Actual setting may vary depending on individual preference and/or specific application.

POWER ARC 5000

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Contents Power ARC Safety Depends on YouSafety California Proposition 65 WarningsElectric Shock can kill Welding Sparks can cause fire or explosion IiiPrécautions DE Sûreté Sûreté Pour Soudage a L’ArcThank You Please Examine Carton and Equipment For Damage ImmediatelyTable of Contents Installation Technical Specifications Power ARCStoring Safety PrecautionsLocation and Ventilation Lifting StackingTilting Assembly of Wheels and Handle to the Tube Frame Fuel PRE-OPERATION Engine ServiceOIL Spark ArresterElectrical Output Connections Welding Cable ConnectionsMachine Grounding Auxiliary Power ReceptaclesCable Installation Plugs and HAND-HELD Equipment Power Cord Connections to TWIST- Lock PlugsPremises Wiring Circuit BreakersThese Devices Without Operating Instructions Safety InstructionsOperation General DescriptionLimitations Recommended ApplicationsWelding Capability Controls and Settings GENERATOR/WELDER ControlsFigure B.2 Gasoline Engine Controls Gasoline Engine ControlsStarting the Engine Engine OperationBefore Starting the Engine For a HOT Engine Stopping the EngineBREAK-IN Period For Best Engine StartingGeneral Information To USE the Generator AS AN Auxiliary Power SupplyGenerator Operation Table B.3 Generator Power Applications Suggested Power Applications Running Watts Start-up WattsControl Function / Operation Current Control Dial To USE the Power ARC 5000 for Stick WeldingWelding Operation After YOU Finish the WeldWelding Guidelines Stick Welding What Happens in the Arc? Figure B.4 The welding arcCorrect Welding Speed Correct Welding Position Correct Arc LengthCorrect Way to Strike An Arc Types of Welds PracticeCommon Metals Multiple Pass Welds PenetrationFillet Welds Welding in the Vertical PositionVertical-Up Welding Vertical-Down WeldingWelding Sheet Metal How to Hardface the Sharp Edge Metal to Ground WearOverhead Welding Hardfacing To Reduce WearWelding Cast Iron Cast Iron Plate PreparationHigh-Speed Group AWS E6013 Selecting ElectrodesOut-of-Position Group AWS E6011 Low Hydrogen Group Stable-Arc E7018Lincoln Electric Accessories AccessoriesOPTIONS/ACCESSORIES Briggs and Stratton AccessoriesEngine Maintenance MaintenanceRoutine and Periodic Maintenance Engine AdjustmentsFigure D.3 Clean Cooling System Clean AIR Filter PRE-CLEANERTable D.2 Engine Maintenance Parts Part Part NumberGENERATOR/WELDER Maintenance Figure D.6. Brush Removal and ReplacementFigure D.7. Major Component Locations Possible Areas TroubleshootingSymptoms Generator POWER, Always Not RUN Engine Without AN Diagrams Wiring Diagram Power ARCDimension Print Need Welding Training? How To Read Shop DrawingsNew Lessons in Arc Welding Basic CoursePrecaucion Warnung