Lincoln Electric 5000 manual Engine Operation, Before Starting the Engine

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B-5

OPERATION

B-5

 

 

 

ENGINE OPERATION

WARNING

DO NOT RUN THE ENGINE AT EXCESSIVE SPEEDS. The maximum allowable high idle speed for the POWER ARC 5000 is 3750 RPM, no load. Do NOT adjust the governor screw on the engine. Severe per- sonal injury and damage to the machine can result if it is operated at speeds above the maximum rated speed.

Read and understand all safety instructions included in the Briggs & Stratton Operating and Maintenance Instructions manual that is shipped with the POWER ARC 5000.

BEFORE STARTING THE ENGINE

CHECK AND FILL THE ENGINE OIL

LEVEL:

1.Place the machine on a level surface.

2.Remove the oil fill cap and dip-stick.

3.Fill (if necessary)to the full mark on the dip-stick. Do NOT overfill.

4.Replace the oil fill cap and tighten securely.

CHECK AND FILL THE ENGINE FUEL TANK:

1. Remove the fuel tank cap.

2. Fill the tank to allow approximately 1.5 inches (38 mm) from top of filler neck to allow for fuel expansion. DO NOT FILL THE TANK TO THE POINT OF OVERFLOW.

3. Replace the fuel tank cap and tighten securely.

NOTE: The engine will operate satisfactorily on any gasoline meant for automotive use. A mini- mum of 87 octane is recommended. DO NOT MIX OIL WITH THE GASOLINE.

Use clean, fresh, lead-free gasoline. Leaded gasoline may be used if lead-free is not available. However, lead-free gasoline leaves fewer combustion deposits and gives longer valve life. For engine protection from fuel deposits, use Briggs & Stratton Gasoline Additive, part number 5041. Purchase gasoline in quantities that will be used within 30 days, to assure freshness.

NOTE: We DO NOT recommend using gasoline that contains alcohol, such as gasohol. However, if gasoline with alcohol is used, it MUST NOT contain more than 10% Ethanol and MUST be removed from the engine during storage. DO NOT use gasoline containing Methanol.

STARTING THE ENGINE

NOTE: Remove all loads connected to the AC power receptacles before starting the gasoline engine. Push the On-Off Stop Switch to the “ON” position.

FOR A “COLD” ENGINE:

1.Open the fuel shutoff valve on the bottom of the fuel tank by turning it full counterclockwise.

2.Place the choke lever in the lowest, downward position.

3. Pull slightly on the recoil starter handle until resistance is felt.

POWER ARC 5000

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Contents Safety Depends on You Power ARCCalifornia Proposition 65 Warnings SafetyElectric Shock can kill Iii Welding Sparks can cause fire or explosionSûreté Pour Soudage a L’Arc Précautions DE SûretéPlease Examine Carton and Equipment For Damage Immediately Thank YouTable of Contents Technical Specifications Power ARC InstallationSafety Precautions Location and VentilationStoring Stacking TiltingLifting Assembly of Wheels and Handle to the Tube Frame OIL PRE-OPERATION Engine ServiceFuel Spark ArresterWelding Cable Connections Electrical Output ConnectionsAuxiliary Power Receptacles Cable InstallationMachine Grounding Premises Wiring Power Cord Connections to TWIST- Lock PlugsPlugs and HAND-HELD Equipment Circuit BreakersThese Devices Without Operation Safety InstructionsOperating Instructions General DescriptionRecommended Applications Welding CapabilityLimitations GENERATOR/WELDER Controls Controls and SettingsGasoline Engine Controls Figure B.2 Gasoline Engine ControlsEngine Operation Before Starting the EngineStarting the Engine BREAK-IN Period Stopping the EngineFor a HOT Engine For Best Engine StartingTo USE the Generator AS AN Auxiliary Power Supply Generator OperationGeneral Information Suggested Power Applications Running Watts Start-up Watts Table B.3 Generator Power ApplicationsWelding Operation To USE the Power ARC 5000 for Stick WeldingControl Function / Operation Current Control Dial After YOU Finish the WeldWelding Guidelines Stick Welding Figure B.4 The welding arc What Happens in the Arc?Correct Welding Position Correct Arc Length Correct Way to Strike An ArcCorrect Welding Speed Practice Common MetalsTypes of Welds Fillet Welds PenetrationMultiple Pass Welds Welding in the Vertical PositionVertical-Down Welding Vertical-Up WeldingOverhead Welding How to Hardface the Sharp Edge Metal to Ground WearWelding Sheet Metal Hardfacing To Reduce WearCast Iron Plate Preparation Welding Cast IronOut-of-Position Group AWS E6011 Selecting ElectrodesHigh-Speed Group AWS E6013 Low Hydrogen Group Stable-Arc E7018OPTIONS/ACCESSORIES AccessoriesLincoln Electric Accessories Briggs and Stratton AccessoriesRoutine and Periodic Maintenance MaintenanceEngine Maintenance Engine AdjustmentsClean AIR Filter PRE-CLEANER Figure D.3 Clean Cooling SystemPart Part Number Table D.2 Engine Maintenance PartsFigure D.6. Brush Removal and Replacement GENERATOR/WELDER MaintenanceFigure D.7. Major Component Locations Troubleshooting SymptomsPossible Areas Generator POWER, Always Not RUN Engine Without AN Wiring Diagram Power ARC DiagramsDimension Print New Lessons in Arc Welding How To Read Shop DrawingsNeed Welding Training? Basic CoursePrecaucion Warnung