Lincoln Electric 5000 manual Controls and Settings, GENERATOR/WELDER Controls

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B-3

OPERATION

B-3

 

 

 

CONTROLS AND SETTINGS

All generator/welder controls are located on the Output Control Panel. Gasoline engine controls are mounted on the engine. See Figures B.1 and B.2 and the explanations that follow.

FIGURE B.1 – OUTPUT PANEL CONTROLS

1

10

POWER ARC 5000

6

WARNING

2

WELDING ELECTRODES

CIRCUIT BREAKERS

120 VOLTS 15 AMPS

 

 

 

 

9

 

 

120/240 VOLTS 30 AMPS

 

 

 

 

 

 

120 VOLTS 30 AMPS

 

WORK

LOW RANGE

HIGH RANGE

 

4 3 5

1.CURRENT CONTROL DIAL

2.ELECTRODE SELECTION GUIDE

3.WELD OUTPUT TERMINALS (TO ELECTRODE HOLDER, HIGH RANGE AND LOW RANGE)

4.WELD OUTPUT TERMINAL (TO WORK)

5.GROUNDING TERMINAL

6.CIC. GFCI DUPLEX RECEPTACLE - 120 VOLT, 15 AMP

7.GFCI DUPLEX RECEPTACLE - 120 VOLT, 15 AMP

8.TWIST-LOCK RECEPTACLE - 120 VOLT, 30 AMP

9.TWIST-LOCK RECEPTACLE - 120/240 VOLT, 30 AMP

10.ENGINE HOUR METER

7

8

GENERATOR/WELDER CONTROLS

See Figure B.1 for the location of the following fea- tures:

1.CURRENT CONTROL DIAL: Adjusts continuous current output. The amperages on the dial corre- spond to the average amperages needed for spe- cific Lincoln welding electrodes.

2.ELECTRODE SELECTION GUIDE: Provides rec- ommended electrodes.

3.WELD OUTPUT TERMINALS (TO ELECTRODE HOLDER, HIGH RANGE AND LOW RANGE): Pro- vides the connection point for the electrode hold- er cable.

4.WELD OUTPUT TERMINAL (TO WORK): Provides the connection point for the work cable.

5.GROUNDING TERMINAL: Provides a connection point for connecting the machine to earth ground for the recommended grounding procedure.

6.CIRCUIT BREAKERS (3): Provides separate overload current protection for the 120 volt and 120/240 volt receptacles.

7.15 AMP, 120 VOLT GFCI DUPLEX RECEPTACLE: For supplying 120 volt power to operate one or two electrical devices.

8.30 AMP, 120 VOLT TWIST-LOCK RECEPTACLE:

120 volt power for higher power requirements.

9.30 AMP, 120/240 VOLT TWIST-LOCK RECEPTACLE: For supplying 240 volt power and for connection to 120/240 volt premises wiring.

10.ENGINE HOUR METER: Records engine running time. Use this meter to schedule engine mainte- nance.

POWER ARC 5000

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Contents Safety Depends on You Power ARCCalifornia Proposition 65 Warnings SafetyElectric Shock can kill Iii Welding Sparks can cause fire or explosionSûreté Pour Soudage a L’Arc Précautions DE SûretéPlease Examine Carton and Equipment For Damage Immediately Thank YouTable of Contents Technical Specifications Power ARC InstallationLocation and Ventilation Safety PrecautionsStoring Tilting StackingLifting Assembly of Wheels and Handle to the Tube Frame Spark Arrester PRE-OPERATION Engine ServiceOIL FuelWelding Cable Connections Electrical Output ConnectionsCable Installation Auxiliary Power ReceptaclesMachine Grounding Circuit Breakers Power Cord Connections to TWIST- Lock PlugsPremises Wiring Plugs and HAND-HELD EquipmentThese Devices Without General Description Safety InstructionsOperation Operating InstructionsWelding Capability Recommended ApplicationsLimitations GENERATOR/WELDER Controls Controls and SettingsGasoline Engine Controls Figure B.2 Gasoline Engine ControlsBefore Starting the Engine Engine OperationStarting the Engine For Best Engine Starting Stopping the EngineBREAK-IN Period For a HOT EngineGenerator Operation To USE the Generator AS AN Auxiliary Power SupplyGeneral Information Suggested Power Applications Running Watts Start-up Watts Table B.3 Generator Power ApplicationsAfter YOU Finish the Weld To USE the Power ARC 5000 for Stick WeldingWelding Operation Control Function / Operation Current Control DialWelding Guidelines Stick Welding Figure B.4 The welding arc What Happens in the Arc?Correct Way to Strike An Arc Correct Welding Position Correct Arc LengthCorrect Welding Speed Common Metals PracticeTypes of Welds Welding in the Vertical Position PenetrationFillet Welds Multiple Pass WeldsVertical-Down Welding Vertical-Up WeldingHardfacing To Reduce Wear How to Hardface the Sharp Edge Metal to Ground WearOverhead Welding Welding Sheet MetalCast Iron Plate Preparation Welding Cast IronLow Hydrogen Group Stable-Arc E7018 Selecting ElectrodesOut-of-Position Group AWS E6011 High-Speed Group AWS E6013Briggs and Stratton Accessories AccessoriesOPTIONS/ACCESSORIES Lincoln Electric AccessoriesEngine Adjustments MaintenanceRoutine and Periodic Maintenance Engine MaintenanceClean AIR Filter PRE-CLEANER Figure D.3 Clean Cooling SystemPart Part Number Table D.2 Engine Maintenance PartsFigure D.6. Brush Removal and Replacement GENERATOR/WELDER MaintenanceFigure D.7. Major Component Locations Symptoms TroubleshootingPossible Areas Generator POWER, Always Not RUN Engine Without AN Wiring Diagram Power ARC DiagramsDimension Print Basic Course How To Read Shop DrawingsNew Lessons in Arc Welding Need Welding Training?Precaucion Warnung