Lincoln Electric 5000 manual Table of Contents

Page 7

vi			vi
	TABLE OF CONTENTS
		Page
	Safety	i-iv

	Installation	Section A
	Technical Specifications	A-1
	Safety Precautions	A-2
	Location and Ventilation	A-2
	Assembly of Vibration Isolators to Bottom of Tube Frame	A-3
	Assembly of Wheels and Handle to the Tube Frame	A-4
	Pre-operation Engine Service	A-5
	Electrical Output Connections	A-6 to A-9

	Operation	Section B
	Safety Instructions	B-1
	General Description	B-1
	Recommended Applications	B-2
	Controls and Settings	B-3
	Engine Operation	B-5
	Generator Operation	B-7
	Welding Operation	B-9
	Learning to Stick Weld	B-11

	Accessories	Section C

	Maintenance	Section D
	Safety Precautions	D-1
	Routine and Periodic Maintenance	D-1
	Major Component Locations	D-5

	Troubleshooting and Repair	Section E

	Electrical Diagrams	Section F

	Parts Manual	P277 Series

POWER ARC 5000

Image 7

Contents Safety Depends on You Power ARCCalifornia Proposition 65 Warnings SafetyElectric Shock can kill Iii Welding Sparks can cause fire or explosionSûreté Pour Soudage a L’Arc Précautions DE SûretéPlease Examine Carton and Equipment For Damage Immediately Thank YouTable of Contents Technical Specifications Power ARC InstallationLocation and Ventilation Safety PrecautionsStoring Tilting StackingLifting Assembly of Wheels and Handle to the Tube Frame Spark Arrester PRE-OPERATION Engine ServiceOIL FuelWelding Cable Connections Electrical Output ConnectionsCable Installation Auxiliary Power ReceptaclesMachine Grounding Circuit Breakers Power Cord Connections to TWIST- Lock PlugsPremises Wiring Plugs and HAND-HELD EquipmentThese Devices Without General Description Safety InstructionsOperation Operating InstructionsWelding Capability Recommended ApplicationsLimitations GENERATOR/WELDER Controls Controls and SettingsGasoline Engine Controls Figure B.2 Gasoline Engine ControlsBefore Starting the Engine Engine OperationStarting the Engine For Best Engine Starting Stopping the EngineBREAK-IN Period For a HOT EngineGenerator Operation To USE the Generator AS AN Auxiliary Power SupplyGeneral Information Suggested Power Applications Running Watts Start-up Watts Table B.3 Generator Power ApplicationsAfter YOU Finish the Weld To USE the Power ARC 5000 for Stick WeldingWelding Operation Control Function / Operation Current Control DialWelding Guidelines Stick Welding Figure B.4 The welding arc What Happens in the Arc?Correct Way to Strike An Arc Correct Welding Position Correct Arc LengthCorrect Welding Speed Common Metals PracticeTypes of Welds Welding in the Vertical Position PenetrationFillet Welds Multiple Pass WeldsVertical-Down Welding Vertical-Up WeldingHardfacing To Reduce Wear How to Hardface the Sharp Edge Metal to Ground WearOverhead Welding Welding Sheet MetalCast Iron Plate Preparation Welding Cast IronLow Hydrogen Group Stable-Arc E7018 Selecting ElectrodesOut-of-Position Group AWS E6011 High-Speed Group AWS E6013Briggs and Stratton Accessories AccessoriesOPTIONS/ACCESSORIES Lincoln Electric AccessoriesEngine Adjustments MaintenanceRoutine and Periodic Maintenance Engine MaintenanceClean AIR Filter PRE-CLEANER Figure D.3 Clean Cooling SystemPart Part Number Table D.2 Engine Maintenance PartsFigure D.6. Brush Removal and Replacement GENERATOR/WELDER MaintenanceFigure D.7. Major Component Locations Symptoms TroubleshootingPossible Areas Generator POWER, Always Not RUN Engine Without AN Wiring Diagram Power ARC DiagramsDimension Print Basic Course How To Read Shop DrawingsNew Lessons in Arc Welding Need Welding Training?Precaucion Warnung