Lincoln Electric 500 manual Welding without a control cable

Page 35

E-3

TROUBLESHOOTING

E-3

 

Observe all Safety Guidelines detailed throughout this manual

 

 

 

 

PROBLEMS

(SYMPTOMS)

POSSIBLE

CAUSE

RECOMMENDED

COURSE OF ACTION

Engine shuts down while under a

1. High radiator coolant tempera-

load.

ture. Reduce load if it is exceed-

 

ing machine rating. Add coolant

 

to system if low. Clean fins on

 

radiator if dirty. Tighten fan belt if

 

loose. Remove objects blocking

 

or close to intake openings on

 

both sides of base and exhaust

 

end (case back).

 

 

Engine runs rough.

1. Dirty fuel or air filters. Inspect and

 

clean/replace filters as needed.

 

Inspect and clean/replace filters

 

as needed.

 

2. Water in fuel. If water found in

 

tank. Empty fuel tank and refill

 

then purge fuel lines.

 

 

Battery does not stay charged.

1. Faulty battery. Replace.

Engine alternator trouble light is on

2. Loose connections at battery or

while machine is running.

alternator. Clean and tighten con-

 

nections.

 

3. Faulty engine alternator or charg-

 

er module. Consult authorized

 

Engine Service Shop.

 

 

Engine will not idle down to low

1. Idler switch in High idle position.

speed.

Set switch to Auto.

 

2. External load on welder or auxil-

 

iary power. Remove all external

 

loads.

 

3. Faulty PC board or idler sole-

 

noid.

 

 

Engine will not go to high idle when

1. Poor work lead connection to

attempting to weld.

work. Make sure work clamp is

 

tightly connected to clean base

 

metal.

 

2. "Contactor" switch is in wrong

 

position. Set to "Welding On" when

 

welding without a control cable.

 

Refer to Operations chapter for prop-

 

er use of this switch.

 

3. Faulty PC board. Low idle speed

 

set to low.

 

 

If all recommended possible areas of misadjustment have been checked and the problem persists, Contact your local Lincoln Authorized Field Service Facility.

CAUTION

If for any reason you do not understand the test procedures or are unable to perform the tests/repairs safely, contact your Local Lincoln Authorized Field Service Facility for technical troubleshooting assistance before you proceed.

VANTAGE® 500

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Contents Vantage California Proposition 65 Warnings SafetyE C T R I C S H O C K c a n kill Iii Welding and Cutting Sparks can Cause fire or explosionSûreté Pour Soudage a L’Arc Précautions DE SûretéThank You Table of Contents Section F Section DSection E Technical Specifications Vantage 500 K2686 InstallationReceptacles Auxiliary Power Circuit Breaker Other Circuit BreakersLocation and Ventilation Safety PrecautionsVRD Voltage Reduction Device OIL PRE-OPERATION Engine ServiceVehicle Mounting TowingEngine Cooling System Battery ConnectionRemote Control FuelElectrical Connections Duplex Receptacles and Gfci Modules Auxiliary Power Receptacles Standby Power ConnectionsConnection of Vantage 500 to Premises Wiring Control Cable Model Connection of Lincoln Electric Wire FeedersConnection of LN-15 to the Vantage Shut the welder off Across The-Arc ModelInstallation General Description OperationFigure B.1 Weld Mode Selector SwitchTable B.1 Wire Feeder Voltmeter SwitchTable B.2 Engine ControlsGlow Plug Push Button Starting the EngineDuty Cycle Stopping the EngineWelder Operation Constant Current CC-STICK WeldingTable B.3 TIG WeldingTypical Current Ranges 1 for Tungsten ELECTRODES2 Plus Wire WELDING-CVAuxiliary Power ARC GougingWelders Vantage AccessoriesField Installed Options Routine Maintenance MaintenanceSuch as dust and dirt being drawn into the engine AIR CleanerEngine OIL Change OIL Filter ChangeService Instructions Bleeding the Fuel System Cooling SystemTightening the FAN Belt Servicing Optional Spark Arrestor Engine AdjustmentBattery Maintenance Gfci Module Testing and Resetting Procedure Welder / Generator MaintenanceHOW to USE Troubleshooting Guide TroubleshootingContact your local Lincoln Welding without a control cable Authorized Field Service Facility Authorized Field Service Facility Your local Lincoln Authorized Field Service FacilityDiagrams Diagrams Diagrams Diagrams Diagrams Diagrams Diagrams Diagrams Diagrams 500 WiringDiagram Dimension Print Vantage Vantage Aviso DE Keep your head out of fumes Turn power off before servicing
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500 specifications

The Lincoln Electric 500 is a hallmark of innovation in arc welding technology, designed to cater to the rigorous demands of both industrial applications and serious hobbyist projects. This powerful machine is known for its reliability, versatility, and user-friendly design, making it an essential tool for professional welders and those looking to tackle various welding tasks with ease.

One of the standout features of the Lincoln Electric 500 is its robust power output. With a capability of up to 500 amps, it can handle a wide range of welding processes, including Stick, TIG, and MIG welding. This flexibility allows welders to use the machine for different types of metals, including steel, stainless steel, and aluminum, making it suitable for diverse applications from automotive to construction industries.

The machine's digital interface enhances user experience by providing precise control over the welding parameters. The intuitive display allows for easy adjustments of voltage and wire speed, ensuring optimal welding conditions are achieved. This feature is especially beneficial for beginners who may require additional support as they learn the intricacies of welding.

The Lincoln Electric 500 is also equipped with advanced technologies that enhance efficiency and welding quality. One such technology is the inverter system, which optimizes the power source for superior arc stability and improved penetration. This results in cleaner welds with minimal spatter, reducing the need for post-welding cleanup. Furthermore, the machine’s duty cycle is impressive, meaning it can operate for extended periods without overheating, a critical factor in high-production environments.

Another significant characteristic of the Lincoln Electric 500 is its portability. Weighing in at a manageable level and designed with built-in carrying handles, it’s easy to transport between job sites. This feature is particularly valuable for mobile welders who need to work in various locations.

Safety is paramount in welding operations, and the Lincoln Electric 500 integrates various safety features designed to protect the user. Overload protection and thermal overload indicators help prevent damage to the machine and injury to the operator, ensuring a reliable and safe working environment.

Overall, the Lincoln Electric 500 stands out not only for its performance but also for its thoughtful engineering that prioritizes user safety, comfort, and versatility. It is a dependable choice for anyone looking to produce high-quality welds while enjoying the benefits of advanced welding technology.
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