Lincoln Electric 500 Welder / Generator Maintenance, Gfci Module Testing and Resetting Procedure

Page 32

D-6

MAINTENANCE

D-6

WELDER / GENERATOR MAINTENANCE

STORAGE: Store in clean, dry protected areas.

GFCI MODULE TESTING AND RESETTING PROCEDURE

The GFCI module should be properly tested at least once every month or whenever it is tripped. To properly test and reset the GFCI module:

CLEANING: Blow out the generator and controls peri-

•

If the module has tripped, first carefully remove any

odically with low pressure air. Do this at least once a

 

load and check it for damage.

week in particularly dirty areas.

•

If the equipment has been shut down, it must be

BRUSH REMOVAL AND REPLACEMENT: It’s nor-

 

restarted.

•

The equipment needs to be operating at high idle

mal for the brushes and slip rings to wear and darken

 

speed and any necessary adjustments made on the

slightly. Inspect the brushes when a generator over-

 

control panel so that the equipment is providing at

haul is necessary.

 

least 80 volts to the receptacle input terminals.

 

 

 

• The circuit breaker for this receptacle must not be

 

CAUTION

 

tripped. Reset if necessary.

 

•

Push the "Reset" button located on the GFCI module.

 

 

 

 

This will assure normal GFCI operation.

• Do not attempt to polish slip rings while the

•

Plug a night-light (with an "ON/OFF" switch) or other

 

product (such as a lamp) into the Duplex receptacle

engine is running.

 

and turn the product "ON".

 

 

 

•

Push the "Test" button located on the GFCI module.

 

 

 

 

The night-light or other product should go "OFF".

 

WARNING

 

 

 

 

•

Push the "Reset" button, again. The light or other

• Service and Repair should only be performed by

 

product should go "ON" again.

If the light or other product remains "ON" when the

Lincoln Electric Factory Trained Personnel.

"Test" button is pushed, the GFCI module is not work-

Unauthorized repairs performed on this equip-

ing properly or has been incorrectly installed (miswired).

ment may result in danger to the technician and

If your GFCI module is not working properly, contact a

machine operator and will invalidate your factory

qualified, certified electrician who can assess the situa-

warranty. For your safety and to avoid Electrical

tion, rewire the GFCI module if necessary or replace

Shock, please observe all safety notes and pre-

the device.

cautions.

 

 

------------------------------------------------------------------------

 

 

VANTAGE® 500

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Contents Vantage Safety California Proposition 65 WarningsE C T R I C S H O C K c a n kill Welding and Cutting Sparks can Cause fire or explosion IiiPrécautions DE Sûreté Sûreté Pour Soudage a L’ArcThank You Table of Contents Section F Section DSection E Installation Technical Specifications Vantage 500 K2686Auxiliary Power Circuit Breaker Other Circuit Breakers ReceptaclesLocation and Ventilation Safety PrecautionsVRD Voltage Reduction Device PRE-OPERATION Engine Service Vehicle MountingTowing OILBattery Connection Remote ControlFuel Engine Cooling SystemElectrical Connections Auxiliary Power Receptacles Standby Power Connections Duplex Receptacles and Gfci ModulesConnection of Vantage 500 to Premises Wiring Connection of Lincoln Electric Wire Feeders Connection of LN-15 to the Vantage Shut the welder offAcross The-Arc Model Control Cable ModelInstallation Operation General DescriptionWeld Mode Selector Switch Figure B.1Wire Feeder Voltmeter Switch Table B.1Engine Controls Glow Plug Push ButtonStarting the Engine Table B.2Stopping the Engine Welder OperationConstant Current CC-STICK Welding Duty CycleTable B.3 TIG WeldingTypical Current Ranges 1 for Tungsten ELECTRODES2 Wire WELDING-CV Auxiliary PowerARC Gouging PlusWelders Vantage AccessoriesField Installed Options Maintenance Routine MaintenanceAIR Cleaner Engine OIL ChangeOIL Filter Change Such as dust and dirt being drawn into the engineService Instructions Bleeding the Fuel System Cooling SystemTightening the FAN Belt Servicing Optional Spark Arrestor Engine AdjustmentBattery Maintenance Welder / Generator Maintenance Gfci Module Testing and Resetting ProcedureTroubleshooting HOW to USE Troubleshooting GuideContact your local Lincoln Welding without a control cable Authorized Field Service Facility Authorized Field Service Facility Field Service Facility Your local Lincoln AuthorizedDiagrams Diagrams Diagrams Diagrams Diagrams Diagrams Diagrams Diagrams Diagrams 500 WiringDiagram Dimension Print Vantage Vantage Aviso DE Keep your head out of fumes Turn power off before servicing
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500 specifications

The Lincoln Electric 500 is a hallmark of innovation in arc welding technology, designed to cater to the rigorous demands of both industrial applications and serious hobbyist projects. This powerful machine is known for its reliability, versatility, and user-friendly design, making it an essential tool for professional welders and those looking to tackle various welding tasks with ease.

One of the standout features of the Lincoln Electric 500 is its robust power output. With a capability of up to 500 amps, it can handle a wide range of welding processes, including Stick, TIG, and MIG welding. This flexibility allows welders to use the machine for different types of metals, including steel, stainless steel, and aluminum, making it suitable for diverse applications from automotive to construction industries.

The machine's digital interface enhances user experience by providing precise control over the welding parameters. The intuitive display allows for easy adjustments of voltage and wire speed, ensuring optimal welding conditions are achieved. This feature is especially beneficial for beginners who may require additional support as they learn the intricacies of welding.

The Lincoln Electric 500 is also equipped with advanced technologies that enhance efficiency and welding quality. One such technology is the inverter system, which optimizes the power source for superior arc stability and improved penetration. This results in cleaner welds with minimal spatter, reducing the need for post-welding cleanup. Furthermore, the machine’s duty cycle is impressive, meaning it can operate for extended periods without overheating, a critical factor in high-production environments.

Another significant characteristic of the Lincoln Electric 500 is its portability. Weighing in at a manageable level and designed with built-in carrying handles, it’s easy to transport between job sites. This feature is particularly valuable for mobile welders who need to work in various locations.

Safety is paramount in welding operations, and the Lincoln Electric 500 integrates various safety features designed to protect the user. Overload protection and thermal overload indicators help prevent damage to the machine and injury to the operator, ensuring a reliable and safe working environment.

Overall, the Lincoln Electric 500 stands out not only for its performance but also for its thoughtful engineering that prioritizes user safety, comfort, and versatility. It is a dependable choice for anyone looking to produce high-quality welds while enjoying the benefits of advanced welding technology.
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