Lincoln Electric 500 manual Your local Lincoln Authorized, Field Service Facility

Page 38
The welding arc is “cold.” The weld- 1. Make sure the MODE selector ing arc is not stable or is not satis- switch is in the correct position for factory. the engine runs normally. the process being used. (For exam-
The auxiliary power is normal.ple, CV-WIRE, PIPE, CC-STICK.) 2. Make sure the electrode (wire, gas,
voltage, current etc.) is correct for the process being used.
3. Check for loose or faulty connec- tions at the weld output terminals and welding cable connections.
4. The welding cables may be too long or coiled, causing an excessive voltage drop.
5. Faulty Control Board.

E-6

TROUBLESHOOTING

E-6

 

Observe all Safety Guidelines detailed throughout this manual

 

 

 

 

PROBLEMS

(SYMPTOMS)

POSSIBLE

CAUSE

RECOMMENDED

COURSE OF ACTION

 

 

 

If all recommended possible areas of

 

 

 

misadjustment have been checked

 

 

 

and the problem persists, Contact

 

 

 

your local Lincoln Authorized

No output in Pipe Mode.

1. Make sure VRD ON/OFF toggle

Field Service Facility.

 

 

switch is in the “OFF” position.

 

 

2. Poor work lead connection to

 

 

 

work. Make sure work clamp is

 

 

 

tightly connected to clean base

 

 

 

metal.

 

 

3.

"Weld Terminals" switch in wrong

 

 

 

position. Place switch in "Weld

 

 

 

Terminals On" position when

 

 

 

welding without control cable.

 

 

4.

Faulty PC board or welder alterna-

 

 

 

tor.

 

 

 

 

 

VRD Lights don’t light up.

1.

Ensure VRD ON/OFF switch is in

 

 

 

the “ON” position.

 

 

2.

If light is burned out, replace both

 

 

 

VRD lights.

 

 

3. Faulty OCV indicator PC board.

 

 

 

 

 

 

 

 

 

CAUTION

If for any reason you do not understand the test procedures or are unable to perform the tests/repairs safely, contact your Local Lincoln Authorized Field Service Facility for technical troubleshooting assistance before you proceed.

VANTAGE® 500

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Contents Vantage Safety California Proposition 65 WarningsE C T R I C S H O C K c a n kill Welding and Cutting Sparks can Cause fire or explosion IiiPrécautions DE Sûreté Sûreté Pour Soudage a L’ArcThank You Table of Contents Section F Section DSection E Installation Technical Specifications Vantage 500 K2686Auxiliary Power Circuit Breaker Other Circuit Breakers ReceptaclesLocation and Ventilation Safety PrecautionsVRD Voltage Reduction Device Towing PRE-OPERATION Engine ServiceVehicle Mounting OILFuel Battery ConnectionRemote Control Engine Cooling SystemElectrical Connections Auxiliary Power Receptacles Standby Power Connections Duplex Receptacles and Gfci ModulesConnection of Vantage 500 to Premises Wiring Across The-Arc Model Connection of Lincoln Electric Wire FeedersConnection of LN-15 to the Vantage Shut the welder off Control Cable ModelInstallation Operation General DescriptionWeld Mode Selector Switch Figure B.1Wire Feeder Voltmeter Switch Table B.1Starting the Engine Engine ControlsGlow Plug Push Button Table B.2Constant Current CC-STICK Welding Stopping the EngineWelder Operation Duty CycleTable B.3 TIG WeldingTypical Current Ranges 1 for Tungsten ELECTRODES2 ARC Gouging Wire WELDING-CVAuxiliary Power PlusWelders Vantage AccessoriesField Installed Options Maintenance Routine MaintenanceOIL Filter Change AIR CleanerEngine OIL Change Such as dust and dirt being drawn into the engineService Instructions Bleeding the Fuel System Cooling SystemTightening the FAN Belt Servicing Optional Spark Arrestor Engine AdjustmentBattery Maintenance Welder / Generator Maintenance Gfci Module Testing and Resetting ProcedureTroubleshooting HOW to USE Troubleshooting GuideContact your local Lincoln Welding without a control cable Authorized Field Service Facility Authorized Field Service Facility Field Service Facility Your local Lincoln AuthorizedDiagrams Diagrams Diagrams Diagrams Diagrams Diagrams Diagrams Diagrams Diagrams 500 WiringDiagram Dimension Print Vantage Vantage Aviso DE Keep your head out of fumes Turn power off before servicing
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500 specifications

The Lincoln Electric 500 is a hallmark of innovation in arc welding technology, designed to cater to the rigorous demands of both industrial applications and serious hobbyist projects. This powerful machine is known for its reliability, versatility, and user-friendly design, making it an essential tool for professional welders and those looking to tackle various welding tasks with ease.

One of the standout features of the Lincoln Electric 500 is its robust power output. With a capability of up to 500 amps, it can handle a wide range of welding processes, including Stick, TIG, and MIG welding. This flexibility allows welders to use the machine for different types of metals, including steel, stainless steel, and aluminum, making it suitable for diverse applications from automotive to construction industries.

The machine's digital interface enhances user experience by providing precise control over the welding parameters. The intuitive display allows for easy adjustments of voltage and wire speed, ensuring optimal welding conditions are achieved. This feature is especially beneficial for beginners who may require additional support as they learn the intricacies of welding.

The Lincoln Electric 500 is also equipped with advanced technologies that enhance efficiency and welding quality. One such technology is the inverter system, which optimizes the power source for superior arc stability and improved penetration. This results in cleaner welds with minimal spatter, reducing the need for post-welding cleanup. Furthermore, the machine’s duty cycle is impressive, meaning it can operate for extended periods without overheating, a critical factor in high-production environments.

Another significant characteristic of the Lincoln Electric 500 is its portability. Weighing in at a manageable level and designed with built-in carrying handles, it’s easy to transport between job sites. This feature is particularly valuable for mobile welders who need to work in various locations.

Safety is paramount in welding operations, and the Lincoln Electric 500 integrates various safety features designed to protect the user. Overload protection and thermal overload indicators help prevent damage to the machine and injury to the operator, ensuring a reliable and safe working environment.

Overall, the Lincoln Electric 500 stands out not only for its performance but also for its thoughtful engineering that prioritizes user safety, comfort, and versatility. It is a dependable choice for anyone looking to produce high-quality welds while enjoying the benefits of advanced welding technology.
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