Lincoln Electric 500 manual Contact your local Lincoln

Page 34

 

E-2

 

TROUBLESHOOTING

E-2

 

 

Observe all Safety Guidelines detailed throughout this manual

 

 

 

 

 

 

 

 

 

 

PROBLEMS

POSSIBLE

 

RECOMMENDED

 

 

 

(SYMPTOMS)

CAUSE

 

COURSE OF ACTION

 

 

 

 

 

 

 

 

Major Physical or Electrical Damage

1. Contact your local

Lincoln

 

 

 

is Evident.

Authorized Field

Service

 

 

 

 

Facility.

 

 

 

 

 

 

 

 

 

Engine will not "crank".

1. Battery is low, Charge Battery.

 

2.Loose battery cable connections. Inspect, clean and tighten terminals.

3.Faulty engine starter motor . Contact authorized local Engine Service Shop.

Engine will "crank" but not start.

1. Fuel shut off valve on Main Fuel

 

 

 

Filter in the OFF position. Open

 

 

 

valve (vertical) position of handle.

 

 

2.

Fuel Filters dirty/clogged. Check

 

 

 

and replace main filter element

 

 

 

and/or Inline Fuel Filter.

 

 

 

 

3.

Out of fuel. Fill tank and bleed fuel

 

 

 

system.

 

 

 

 

4.

High coolant temperature or low

 

 

 

oil pressure. (indictor lights lit) If all recommended possible

areas

 

 

Check oil and coolant levels. Fill if of misadjustment have

been

 

 

required. Check for loose or bro- checked and the problem persists,

 

 

ken fan belt.

 

Contact your local Lincoln

 

5.

Faulty fuel shutdown solenoid. Authorized Field Service Facility.

 

 

Check that shutdown solenoid is

 

 

 

functioning properly and not bind-

 

 

 

ing/ contact authorized engine

 

 

 

service shop.

 

 

 

 

6.

Faulty fuel pump. Check for fuel

 

 

 

flow through filters. Contact autho-

 

 

 

rized local Engine Service Shop.

 

 

 

 

 

Engine shuts down shortly after

1. High coolant temperature or low

 

starting.

 

oil pressure. (indictor light lit)

 

 

 

Change oil and oil filters and fill to

 

 

 

proper level. Check and fill coolant

 

 

 

level. Check for loose or broken

 

 

 

fan belt. Start engine and look for

 

 

 

leaks.

 

 

 

 

2.

Faulty oil pressure switch or other

 

 

 

engine component .

Contact

 

 

 

authorized local Engine Service

 

 

 

Shop.

 

 

 

 

3. Faulty Idler/Protection Board.

 

CAUTION

If for any reason you do not understand the test procedures or are unable to perform the tests/repairs safely, contact your Local Lincoln Authorized Field Service Facility for technical troubleshooting assistance before you proceed.

VANTAGE® 500

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Contents Vantage Safety California Proposition 65 WarningsE C T R I C S H O C K c a n kill Welding and Cutting Sparks can Cause fire or explosion IiiPrécautions DE Sûreté Sûreté Pour Soudage a L’ArcThank You Table of Contents Section E Section DSection F Installation Technical Specifications Vantage 500 K2686Auxiliary Power Circuit Breaker Other Circuit Breakers ReceptaclesVRD Voltage Reduction Device Safety PrecautionsLocation and Ventilation Towing PRE-OPERATION Engine ServiceVehicle Mounting OILFuel Battery ConnectionRemote Control Engine Cooling SystemElectrical Connections Auxiliary Power Receptacles Standby Power Connections Duplex Receptacles and Gfci ModulesConnection of Vantage 500 to Premises Wiring Across The-Arc Model Connection of Lincoln Electric Wire FeedersConnection of LN-15 to the Vantage Shut the welder off Control Cable ModelInstallation Operation General DescriptionWeld Mode Selector Switch Figure B.1Wire Feeder Voltmeter Switch Table B.1Starting the Engine Engine ControlsGlow Plug Push Button Table B.2Constant Current CC-STICK Welding Stopping the EngineWelder Operation Duty CycleTypical Current Ranges 1 for Tungsten ELECTRODES2 TIG WeldingTable B.3 ARC Gouging Wire WELDING-CVAuxiliary Power PlusField Installed Options AccessoriesWelders Vantage Maintenance Routine MaintenanceOIL Filter Change AIR CleanerEngine OIL Change Such as dust and dirt being drawn into the engineService Instructions Tightening the FAN Belt Cooling SystemBleeding the Fuel System Battery Maintenance Engine AdjustmentServicing Optional Spark Arrestor Welder / Generator Maintenance Gfci Module Testing and Resetting ProcedureTroubleshooting HOW to USE Troubleshooting GuideContact your local Lincoln Welding without a control cable Authorized Field Service Facility Authorized Field Service Facility Field Service Facility Your local Lincoln AuthorizedDiagrams Diagrams Diagrams Diagrams Diagrams Diagrams Diagrams Diagrams Diagrams Diagram Wiring500 Dimension Print Vantage Vantage Aviso DE Keep your head out of fumes Turn power off before servicing
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500 specifications

The Lincoln Electric 500 is a hallmark of innovation in arc welding technology, designed to cater to the rigorous demands of both industrial applications and serious hobbyist projects. This powerful machine is known for its reliability, versatility, and user-friendly design, making it an essential tool for professional welders and those looking to tackle various welding tasks with ease.

One of the standout features of the Lincoln Electric 500 is its robust power output. With a capability of up to 500 amps, it can handle a wide range of welding processes, including Stick, TIG, and MIG welding. This flexibility allows welders to use the machine for different types of metals, including steel, stainless steel, and aluminum, making it suitable for diverse applications from automotive to construction industries.

The machine's digital interface enhances user experience by providing precise control over the welding parameters. The intuitive display allows for easy adjustments of voltage and wire speed, ensuring optimal welding conditions are achieved. This feature is especially beneficial for beginners who may require additional support as they learn the intricacies of welding.

The Lincoln Electric 500 is also equipped with advanced technologies that enhance efficiency and welding quality. One such technology is the inverter system, which optimizes the power source for superior arc stability and improved penetration. This results in cleaner welds with minimal spatter, reducing the need for post-welding cleanup. Furthermore, the machine’s duty cycle is impressive, meaning it can operate for extended periods without overheating, a critical factor in high-production environments.

Another significant characteristic of the Lincoln Electric 500 is its portability. Weighing in at a manageable level and designed with built-in carrying handles, it’s easy to transport between job sites. This feature is particularly valuable for mobile welders who need to work in various locations.

Safety is paramount in welding operations, and the Lincoln Electric 500 integrates various safety features designed to protect the user. Overload protection and thermal overload indicators help prevent damage to the machine and injury to the operator, ensuring a reliable and safe working environment.

Overall, the Lincoln Electric 500 stands out not only for its performance but also for its thoughtful engineering that prioritizes user safety, comfort, and versatility. It is a dependable choice for anyone looking to produce high-quality welds while enjoying the benefits of advanced welding technology.
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