Lincoln Electric 500 manual Table of Contents

Page 7

vi

TABLE OF CONTENTS

vi

 

 

Page

 

Installation

Section A

 

Technical Specifications

A-1

 

Machine Specification

A-2

 

Safety Precautions

A-3

 

VRD (Voltage Reduction Device)

A-3

 

Location and Ventilation

A-3

 

Stacking

A-3

 

Angle of Operation

A-3

 

Lifting

A-3

 

High Altitude Operation

A-4

 

High Temperature Operation

A-4

 

Cold Weather Operation

A-4

 

Towing

A-4

 

Vehicle Mounting

A-4

 

Pre-Operation Engine Service

A-4

 

Oil

A-4

 

Fuel

A-5

 

Engine Coolant

A-5

 

Battery Connections

A-5

 

Muffler Outlet Pipe

A-5

 

Spark Arrester

A-5

 

Remote Control

A-5

 

Electrical Connections

A-6

 

Machine Grounding

A-6

 

Welding Terminals

A-6

 

Welding Output Cables

A-6

 

Cable Installation

A-6

 

Auxiliary Power Receptacles and Plugs

A-7

 

Standby Power Connections

A-7

 

Premises Wiring

A-8

 

Connection of Lincoln Electric Wire Feeders

A-9, A-10

 

________________________________________________________________________________

 

Operation

Section B

 

Safety Precautions

B-1

 

General Description

B-1

 

For Auxiliary Power

B-1

 

Engine Operation

B-1

 

Add Fuel

B-1

 

Break in Period

B-1

 

Welder Controls

B-2,B-3

 

Engine Controls

B-4

 

Starting and Stopping the Engine

B-4,B-5

 

Welding Operation

B-5

 

Duty Cycle and Electrode Information

B-5

 

Constant Current (Stick) Welding

B-5

 

Downhill Pipe (Stick) Welding

B-5, B-6

 

Tig Welding

B-6

 

Typical Current Ranges for Tungsten Electrodes

B-6

 

Wire Welding-CV

B-7

 

Arc Gouging

B-7

 

Auxiliary Power

B-7

 

Simultaneous Welding and Power Loads

B-7

 

Extension Cord Recommendations

B-7

 

________________________________________________________________________________

 

Accessories

Section C

 

Field Installed Options / Accessories

C-1

________________________________________________________________________________

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Contents Vantage California Proposition 65 Warnings SafetyE C T R I C S H O C K c a n kill Iii Welding and Cutting Sparks can Cause fire or explosionSûreté Pour Soudage a L’Arc Précautions DE SûretéThank You Table of Contents Section E Section DSection F Technical Specifications Vantage 500 K2686 InstallationReceptacles Auxiliary Power Circuit Breaker Other Circuit BreakersVRD Voltage Reduction Device Safety PrecautionsLocation and Ventilation OIL PRE-OPERATION Engine ServiceVehicle Mounting TowingEngine Cooling System Battery ConnectionRemote Control FuelElectrical Connections Duplex Receptacles and Gfci Modules Auxiliary Power Receptacles Standby Power ConnectionsConnection of Vantage 500 to Premises Wiring Control Cable Model Connection of Lincoln Electric Wire FeedersConnection of LN-15 to the Vantage Shut the welder off Across The-Arc ModelInstallation General Description OperationFigure B.1 Weld Mode Selector SwitchTable B.1 Wire Feeder Voltmeter SwitchTable B.2 Engine ControlsGlow Plug Push Button Starting the EngineDuty Cycle Stopping the EngineWelder Operation Constant Current CC-STICK WeldingTypical Current Ranges 1 for Tungsten ELECTRODES2 TIG WeldingTable B.3 Plus Wire WELDING-CVAuxiliary Power ARC GougingField Installed Options AccessoriesWelders Vantage Routine Maintenance MaintenanceSuch as dust and dirt being drawn into the engine AIR CleanerEngine OIL Change OIL Filter ChangeService Instructions Tightening the FAN Belt Cooling SystemBleeding the Fuel System Battery Maintenance Engine AdjustmentServicing Optional Spark Arrestor Gfci Module Testing and Resetting Procedure Welder / Generator MaintenanceHOW to USE Troubleshooting Guide TroubleshootingContact your local Lincoln Welding without a control cable Authorized Field Service Facility Authorized Field Service Facility Your local Lincoln Authorized Field Service FacilityDiagrams Diagrams Diagrams Diagrams Diagrams Diagrams Diagrams Diagrams Diagrams Diagram Wiring500 Dimension Print Vantage Vantage Aviso DE Keep your head out of fumes Turn power off before servicing
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500 specifications

The Lincoln Electric 500 is a hallmark of innovation in arc welding technology, designed to cater to the rigorous demands of both industrial applications and serious hobbyist projects. This powerful machine is known for its reliability, versatility, and user-friendly design, making it an essential tool for professional welders and those looking to tackle various welding tasks with ease.

One of the standout features of the Lincoln Electric 500 is its robust power output. With a capability of up to 500 amps, it can handle a wide range of welding processes, including Stick, TIG, and MIG welding. This flexibility allows welders to use the machine for different types of metals, including steel, stainless steel, and aluminum, making it suitable for diverse applications from automotive to construction industries.

The machine's digital interface enhances user experience by providing precise control over the welding parameters. The intuitive display allows for easy adjustments of voltage and wire speed, ensuring optimal welding conditions are achieved. This feature is especially beneficial for beginners who may require additional support as they learn the intricacies of welding.

The Lincoln Electric 500 is also equipped with advanced technologies that enhance efficiency and welding quality. One such technology is the inverter system, which optimizes the power source for superior arc stability and improved penetration. This results in cleaner welds with minimal spatter, reducing the need for post-welding cleanup. Furthermore, the machine’s duty cycle is impressive, meaning it can operate for extended periods without overheating, a critical factor in high-production environments.

Another significant characteristic of the Lincoln Electric 500 is its portability. Weighing in at a manageable level and designed with built-in carrying handles, it’s easy to transport between job sites. This feature is particularly valuable for mobile welders who need to work in various locations.

Safety is paramount in welding operations, and the Lincoln Electric 500 integrates various safety features designed to protect the user. Overload protection and thermal overload indicators help prevent damage to the machine and injury to the operator, ensuring a reliable and safe working environment.

Overall, the Lincoln Electric 500 stands out not only for its performance but also for its thoughtful engineering that prioritizes user safety, comfort, and versatility. It is a dependable choice for anyone looking to produce high-quality welds while enjoying the benefits of advanced welding technology.