Lincoln Electric 500 manual Connection of Lincoln Electric Wire Feeders, Across The-Arc Model

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A-9

INSTALLATION

A-9

CONNECTION OF LINCOLN ELECTRIC WIRE FEEDERS

Connection of LN-7 or LN-8 to the VANTAGE® 500

1.Shut the welder off.

2.Connect the LN-7 or LN-8 per instructions on the appropriate connection diagram in Section F.

3.Set the "WIRE FEEDER VOLTMETER" switch to either "+" or "-" as required by the electrode being used.

4.Set the "MODE" switch to the "CV WIRE " posi- tion.

5.Set the "ARC CONTROL" knob to "0" initially and adjust to suit.

6.Set the "WELD TERMINALS" switch to the "REMOTELY CONTROLLED" position.

7.Set the "IDLE" switch to the "HIGH" position.

Connection of LN-15 to the VANTAGE® 500

1.Shut the welder off.

2.For electrode Positive, connect the electrode cable to the "+" terminal of the welder and work cable to the "-" terminal of the welder. For elec- trode Negative, connect the electrode cable to the "-" terminal of the welder and work cable to the "+" terminal of the welder.

3.Across The-Arc Model:

•Attach the single lead from the front of the LN-15 to work using the spring clip at the end of the lead. This is a control lead to supply current to the wire feeder motor; it does not carry welding current.

•Set the "WELD TERMINALS" switch to "WELD

TERMINALS ON".

•When the gun trigger is closed, the current sens- ing circuit will cause the VANTAGE® 500 engine to go to the high idle speed, the wire will begin to feed and the welding process started. When welding is stopped, the engine will revert to low idle speed after approximately 12 seconds unless welding is resumed.

4.Control Cable Model:

•Connect Control Cable between Engine Welder and Feeder.

•Set the "WELD TERMINALS" switch to

"REMOTELY CONTROLLED"

•Set the MODE switch to the "CV-WIRE " position.

•Set the "WIRE FEEDER VOLTMETER" switch to either "+" or "-" as required by the electrode polar- ity being used.

•Set the "ARC CONTROL" knob to "0" initially and adjust to suit.

•Set the "IDLE" switch to the "AUTO" position.

•When the gun trigger is closed, the current sens- ing circuit will cause the VANTAGE® 500 engine to go to the high idle speed, the wire will begin to feed and the welding process started. When welding is stopped, the engine will revert to low idle speed after approximately 12 seconds unless welding is resumed.

VANTAGE® 500

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Contents Vantage California Proposition 65 Warnings SafetyE C T R I C S H O C K c a n kill Iii Welding and Cutting Sparks can Cause fire or explosionSûreté Pour Soudage a L’Arc Précautions DE SûretéThank You Table of Contents Section F Section DSection E Technical Specifications Vantage 500 K2686 InstallationReceptacles Auxiliary Power Circuit Breaker Other Circuit BreakersLocation and Ventilation Safety PrecautionsVRD Voltage Reduction Device Vehicle Mounting PRE-OPERATION Engine ServiceTowing OILRemote Control Battery ConnectionFuel Engine Cooling SystemElectrical Connections Duplex Receptacles and Gfci Modules Auxiliary Power Receptacles Standby Power ConnectionsConnection of Vantage 500 to Premises Wiring Connection of LN-15 to the Vantage Shut the welder off Connection of Lincoln Electric Wire FeedersAcross The-Arc Model Control Cable ModelInstallation General Description OperationFigure B.1 Weld Mode Selector SwitchTable B.1 Wire Feeder Voltmeter SwitchGlow Plug Push Button Engine ControlsStarting the Engine Table B.2Welder Operation Stopping the EngineConstant Current CC-STICK Welding Duty CycleTable B.3 TIG WeldingTypical Current Ranges 1 for Tungsten ELECTRODES2 Auxiliary Power Wire WELDING-CVARC Gouging PlusWelders Vantage AccessoriesField Installed Options Routine Maintenance MaintenanceEngine OIL Change AIR CleanerOIL Filter Change Such as dust and dirt being drawn into the engineService Instructions Bleeding the Fuel System Cooling SystemTightening the FAN Belt Servicing Optional Spark Arrestor Engine AdjustmentBattery Maintenance Gfci Module Testing and Resetting Procedure Welder / Generator MaintenanceHOW to USE Troubleshooting Guide TroubleshootingContact your local Lincoln Welding without a control cable Authorized Field Service Facility Authorized Field Service Facility Your local Lincoln Authorized Field Service FacilityDiagrams Diagrams Diagrams Diagrams Diagrams Diagrams Diagrams Diagrams Diagrams 500 WiringDiagram Dimension Print Vantage Vantage Aviso DE Keep your head out of fumes Turn power off before servicing
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500 specifications

The Lincoln Electric 500 is a hallmark of innovation in arc welding technology, designed to cater to the rigorous demands of both industrial applications and serious hobbyist projects. This powerful machine is known for its reliability, versatility, and user-friendly design, making it an essential tool for professional welders and those looking to tackle various welding tasks with ease.

One of the standout features of the Lincoln Electric 500 is its robust power output. With a capability of up to 500 amps, it can handle a wide range of welding processes, including Stick, TIG, and MIG welding. This flexibility allows welders to use the machine for different types of metals, including steel, stainless steel, and aluminum, making it suitable for diverse applications from automotive to construction industries.

The machine's digital interface enhances user experience by providing precise control over the welding parameters. The intuitive display allows for easy adjustments of voltage and wire speed, ensuring optimal welding conditions are achieved. This feature is especially beneficial for beginners who may require additional support as they learn the intricacies of welding.

The Lincoln Electric 500 is also equipped with advanced technologies that enhance efficiency and welding quality. One such technology is the inverter system, which optimizes the power source for superior arc stability and improved penetration. This results in cleaner welds with minimal spatter, reducing the need for post-welding cleanup. Furthermore, the machine’s duty cycle is impressive, meaning it can operate for extended periods without overheating, a critical factor in high-production environments.

Another significant characteristic of the Lincoln Electric 500 is its portability. Weighing in at a manageable level and designed with built-in carrying handles, it’s easy to transport between job sites. This feature is particularly valuable for mobile welders who need to work in various locations.

Safety is paramount in welding operations, and the Lincoln Electric 500 integrates various safety features designed to protect the user. Overload protection and thermal overload indicators help prevent damage to the machine and injury to the operator, ensuring a reliable and safe working environment.

Overall, the Lincoln Electric 500 stands out not only for its performance but also for its thoughtful engineering that prioritizes user safety, comfort, and versatility. It is a dependable choice for anyone looking to produce high-quality welds while enjoying the benefits of advanced welding technology.
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