Lincoln Electric manual Installation, Technical Specifications Vantage 500 K2686

Page 9

A-1

INSTALLATION

A-1

TECHNICAL SPECIFICATIONS - VANTAGE® 500 (K2686 -1)

INPUT - DIESEL ENGINE

Make/Model

PERKINS 404D-22T

Description

4cylinder 43 HP

1850 RPM

Turbo Charged

water cooled

Diesel Engine

Speed (RPM)

High Idle 1850

Full Load 1850

Low Idle 1400

Displacement cu. in. (ltrs.)

135.6(2.2)

Bore x Stroke inch (mm)

3.43 X 3.64

(87.1 x 92.5mm)

Starting

System

12VDC Battery & starter

(Group 34; 650 cold crank amps)

65 Amp Alternator

W / Built in Regulator

Capacities

Fuel: 20 gal. (75.7 L)

Oil: 8.45Qts. (8L)

Radiator Coolant: 11.5 Qts. (10.9L)

RATED OUTPUT @ 104° F (40° C) - WELDER

Welding Process

Welding Output

Output Range

Max. Weld OCV

 

Current/Voltage/Duty Cycle

 

@Rated Load RPM

DC Constant Current

500A / 40V / 100%

30 TO 525 AMPS

 

525A / 38V / 60%

60 Volts(2)

 

 

DC Pipe Current

300A / 32V / 100%

40 TO 300 AMPS

 

Touch-Start™TIG

250A / 30V / 100%

20 TO 250 AMPS

 

DC Constant Voltage

500A / 40V / 100%

14 TO 40 VOLTS

 

525A / 38V / 60%

60 Volts

 

 

Arc Gouging

500A / 40V / 100%

90 TO 500 AMPS

 

 

 

 

 

RATED OUTPUT @ 40° C (104° F).- GENERATOR

Auxiliary Power (1)

13,000 Watts Peak / 12,000 Watts Continuous, 60 Hz 120/240 Volts Single Phase

22,000 Watts Peak / 20,000 Watts Continuous, 60 Hz 240 Volts 3 Phase

ENGINE

LUBRICATION

 

EMISSIONS

 

 

FUEL SYSTEM

 

 

GOVERNOR

Full Pressure

 

EPA Tier 4

 

Mechanical Fuel Pump, Auto air bleed

 

 

Electronic

with Full Flow Filter

 

Interim Compliant

system, Electric shutoff solenoid, Indirect fuel injection.

 

 

 

 

 

 

 

 

 

 

 

 

 

AIR CLEANER

ENGINE IDLER

 

 

MUFFLER

ENGINE PROTECTION

 

 

 

 

Low noise Muffler:

 

Shutdown on low oil

Single Element

 

Automatic Idler

 

Top outlet can be rotated.

 

pressure & high engine

 

 

 

 

Made from long life, aluminized steel.

 

coolant temperature

 

 

 

 

 

 

 

 

 

 

ENGINE WARRANTY:

2 years / 2000 hours, all non-electric components, 3 years major non-electric compo-

nents . See Perkins warranty for details.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

PHYSICAL DIMENSIONS

 

 

 

 

HEIGHT

 

WIDTH

 

DEPTH

 

 

WEIGHT

35.94 (4) in.

 

27.05 in

 

62.59 in.

 

 

 

 

 

 

 

 

 

1290 lbs. (586kg.)

 

913 mm

 

687 mm

 

1590 mm

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

(1)Output rating in watts is equivalent to volt-amperes at unity power factor. Output voltage is within ± 10% at all loads up to rated capacity. When welding, available auxiliary power will be reduced.

(2)Reduced to less than 30V in the CC-stick Mode when VRD (VOLTAGE REDUCTION DEVICE) is on.

(3)Maximum per circuit breaker rating.

(4)To Top of enclosure. Add 7.35 (186.7mm) to top of exhaust. Add 3.87”(98.3mm) to top of Lift Bail.

VANTAGE® 500

Image 9
Contents Vantage California Proposition 65 Warnings SafetyE C T R I C S H O C K c a n kill Iii Welding and Cutting Sparks can Cause fire or explosionSûreté Pour Soudage a L’Arc Précautions DE SûretéThank You Table of Contents Section D Section ESection F Technical Specifications Vantage 500 K2686 InstallationReceptacles Auxiliary Power Circuit Breaker Other Circuit BreakersSafety Precautions VRD Voltage Reduction DeviceLocation and Ventilation Vehicle Mounting PRE-OPERATION Engine ServiceTowing OILRemote Control Battery ConnectionFuel Engine Cooling SystemElectrical Connections Duplex Receptacles and Gfci Modules Auxiliary Power Receptacles Standby Power ConnectionsConnection of Vantage 500 to Premises Wiring Connection of LN-15 to the Vantage Shut the welder off Connection of Lincoln Electric Wire FeedersAcross The-Arc Model Control Cable ModelInstallation General Description OperationFigure B.1 Weld Mode Selector SwitchTable B.1 Wire Feeder Voltmeter SwitchGlow Plug Push Button Engine ControlsStarting the Engine Table B.2Welder Operation Stopping the EngineConstant Current CC-STICK Welding Duty CycleTIG Welding Typical Current Ranges 1 for Tungsten ELECTRODES2Table B.3 Auxiliary Power Wire WELDING-CVARC Gouging PlusAccessories Field Installed OptionsWelders Vantage Routine Maintenance MaintenanceEngine OIL Change AIR CleanerOIL Filter Change Such as dust and dirt being drawn into the engineService Instructions Cooling System Tightening the FAN BeltBleeding the Fuel System Engine Adjustment Battery MaintenanceServicing Optional Spark Arrestor Gfci Module Testing and Resetting Procedure Welder / Generator MaintenanceHOW to USE Troubleshooting Guide TroubleshootingContact your local Lincoln Welding without a control cable Authorized Field Service Facility Authorized Field Service Facility Your local Lincoln Authorized Field Service FacilityDiagrams Diagrams Diagrams Diagrams Diagrams Diagrams Diagrams Diagrams Diagrams Wiring Diagram500 Dimension Print Vantage Vantage Aviso DE Keep your head out of fumes Turn power off before servicing
Related manuals
Manual 54 pages 2.58 Kb Manual 56 pages 23.87 Kb

500 specifications

The Lincoln Electric 500 is a hallmark of innovation in arc welding technology, designed to cater to the rigorous demands of both industrial applications and serious hobbyist projects. This powerful machine is known for its reliability, versatility, and user-friendly design, making it an essential tool for professional welders and those looking to tackle various welding tasks with ease.

One of the standout features of the Lincoln Electric 500 is its robust power output. With a capability of up to 500 amps, it can handle a wide range of welding processes, including Stick, TIG, and MIG welding. This flexibility allows welders to use the machine for different types of metals, including steel, stainless steel, and aluminum, making it suitable for diverse applications from automotive to construction industries.

The machine's digital interface enhances user experience by providing precise control over the welding parameters. The intuitive display allows for easy adjustments of voltage and wire speed, ensuring optimal welding conditions are achieved. This feature is especially beneficial for beginners who may require additional support as they learn the intricacies of welding.

The Lincoln Electric 500 is also equipped with advanced technologies that enhance efficiency and welding quality. One such technology is the inverter system, which optimizes the power source for superior arc stability and improved penetration. This results in cleaner welds with minimal spatter, reducing the need for post-welding cleanup. Furthermore, the machine’s duty cycle is impressive, meaning it can operate for extended periods without overheating, a critical factor in high-production environments.

Another significant characteristic of the Lincoln Electric 500 is its portability. Weighing in at a manageable level and designed with built-in carrying handles, it’s easy to transport between job sites. This feature is particularly valuable for mobile welders who need to work in various locations.

Safety is paramount in welding operations, and the Lincoln Electric 500 integrates various safety features designed to protect the user. Overload protection and thermal overload indicators help prevent damage to the machine and injury to the operator, ensuring a reliable and safe working environment.

Overall, the Lincoln Electric 500 stands out not only for its performance but also for its thoughtful engineering that prioritizes user safety, comfort, and versatility. It is a dependable choice for anyone looking to produce high-quality welds while enjoying the benefits of advanced welding technology.