Xantrex Technology PS2.5, PS3.0 installation and operation guide Inverter/Charger Installation

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Section 4: Inverter/Charger Installation

13.Tighten the cable clamps and secure the cables to the wall or bulkhead to prevent unnecessary strain on the connections. Replace the cover over the AC connection block.

14.Connect a cable from the Chassis GND terminal on the inverter to earth ground for on- shore installations, to the vehicle chassis for RV installations, or to the engine negative terminal for marine installations. DO NOT connect this conductor to the AC input ground wire or directly to the negative pole of the battery. Refer to “DC Grounding,” below.

15.For residential installations, a DC wiring enclosure is required to cover DC connections and cables. Contact Xantrex or your distributor for this part.

16.Route your DC supply cables from the battery bank to your inverter/charger. Provide an anti-chaffing device around the cables where they pass through a bulkhead or partition. Seal around the cables where they pass through the bulkhead or partition to prevent gasses from passing through them.

17.An inline fuse is recommended between the inverter/charger and the battery and is required by regulations for some installations. This protects your wiring in case of accidental shorting. The fuse and fuse holder need to be installed in the positive side of the DC circuit, as close as possible to the batteries. Attach the cable from the positive

(+)terminal on the fuse to the positive DC connector post on the inverter/charger. Tighten the hex nut on the inverter/charger connector to 216–240 inch-pounds (24– 27Nm). Secure the cable to the bulkhead or partition to prevent unnecessary strain on the connector.

18.Attach the cable to the negative (–) terminal on the battery first, and then connect it to the negative DC connector post on the inverter/charger. There will be a “snap” or spark as electrical current jumps from the cable to the connector post. This is normal. Tighten the hex nut on the DC terminal to 216–240 inch pounds.

19.Attach the DC terminal covers and the vent cover/drip shield.

20.Connect the standard or ACS control panel by inserting the RJ-11 telephone-type connector plug into one of the jacks labeled “Remote Output” on the inverter/charger. Secure the EMI bulb on the control panel cable to the wall or bulkhead adjacent to the inverter/charger to prevent unnecessary strain on the cable connector.

21.Reconnect your AC shorepower supply.

22.Slide the BYPASS/ON switch on the side of the inverter/charger to the ON position.

23.Verify that you have configured the unit correctly, and that it is operating correctly.

Prosine Installation & Operation Guide

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Contents PS2.5 PS3.0 Page ProsineTM Installation and Operation GuideDate and Revision Important Safety Instructions Precautions When Working with Batteries Materials List System / Installation Information Inverter/Charger Components Prosine 2.5/3.0 Installation & Operation Guide Warranty Product DisclaimerReturn Material Authorization Policy Return Procedure Contents Configuration Operation Appendix B Inverter Applications Battery Charger Features FeaturesInverter Features Features Inverter Features Controls and Indicators DIP Switch PanelAccessory Jacks AC Bypass Selector DC Terminals & CoversAC Terminals & Covers Standard LED Control Panel Display Standard LED Control PanelFaults Indicators & Reset Button Battery Status IndicatorInverter Status Indicators and On/Off Button Charger Status Indicator and On/Off Button Power IndicatorMounting and Installing the LED Control Panel ACS Control Panel Control Buttons Liquid Crystal DisplayACS Menu Tree Menu Navigation ProcedureAC Information Menu Inverter Information Menu Battery Information MenuCharger Status Charger Information MenuSystem Information Menu Version Information Menu Inverter Status Indicators and On/Off Button Faults Display & Reset ButtonCharger Status Indicator and On/Off Button Power IndicatorMounting and Installing the ACS Control Panel Battery Temperature Sensor Battery Temperature SensorBattery Temperature Sensor DIP Switch Settings ConfigurationBattery Temperature Battery TypeNot used Load SenseSwitch Breaker MaxAC Switch 2 Not Used RatingAmps CurrentDrawSwitch 5, 6, 7 12V 24VACS Configuration User Configuration ItemsInstaller Configuration Items ACS Configuration Considerations AC Shorepower Configuration Battery Configuration Battery TypeBattery Size Battery Temperature Battery Info Type Flooded Load Sense TURN- on POWER1401 W Inverter ConfigurationHigh and Low Voltage Alarms and Cutoffs Charger ConfigurationEqualize is NOW Disabled Equalize is NOW Enabled System Configuration Inverter/Charger Installation Safety InstructionsInstallation Overview Installation Overview Inverter/Charger Installation Designing the Installation Gfci Models Tools and Materials Required Where to Install the Prosine Inverter/ChargerAmbient temperature deg. C Mounting the Prosine Inverter/Charger AC and DC Wiring Separation Recommended Wire Size vs Breaker RatingAC Cabling AC Disconnect and Overload ProtectionWire Size Fuse Size DC CablingDC Over-Current Protection DC Disconnect Battery Cable RoutingDC Cabling Connections 10 ft 15 ft 20 ft 30 ftRecommended DC Cable Sizes For Proper Operation DC Cabling ProcedureConnecting the Battery Temperature Sensor DC GroundingMounting Options BTS Attached to Negative Battery Terminal Mounting to the Negative Battery TerminalBTS Attached to Battery Case Mounting to the Side of the Battery CaseResidential Backup System Typical System DiagramsRecreational Vehicle System Residential Solar and Wind System Operation Operating Limits for Inverter Operation Prosine Inverter Load Sense ModeProsine Operating Voltage Limits Operating Limits for Inverter Operation Charging Profile Multistage ChargingBulk Charge Absorption ChargeEqualization Charge Float ChargeOperation in Charger Mode Operation in Equalization ModeEqualization Procedure Adjustable Charger Mode Settings Operating Limits for Charger Operation Battery Charging TimesModel Flooded Comments Gel Battery Charging and Equalization GuideAGM Operating Limits for Charger Operation Batteries TerminologyTypes Deep-Cycle Batteries Starting BatteriesSealed Gel Cell TemperatureEnvironment LocationEstimating Battery Requirements Battery Bank SizingBattery Sizing Example Battery Bank Sizing Example & WorksheetBattery Sizing Worksheet Cleaning Batteries Monthly Battery MaintenancePreparation AttireProcedure EquipmentSupplies Cables Cabling & Hook-up ConfigurationsParallel Connection 50 Ah100 Ah Series Connection24V Series Parallel ConnectionCabling & Hook-up Configurations Appendix a Specifications Prosine 2.5 12-volt Prosine 3.0 12-voltVolt in parenthesis Prosine 2.5 12-volt Prosine 3.0 12-volt Volt in parenthesis Charger Output VoltagesProsine 2.5/3.0 Chassis Dimensions Prosine 2.5/3.0 Chassis Dimensions with Brackets Prosine 2.5 Efficiency Curve Prosine Over-Current Shutdown ResponseProsine 2.5 Efficiency 120Vac, 12Vdc model Prosine 2.5/3.0 Installation & Operation Guide Appendix B Inverter Applications Problem Loads in Load SenseResistive Loads Inductive LoadsOther Problem Loads What to do if a problem occurs Appendix C TroubleshootingError Code Displays and What They Mean Control PanelAdvanced Control System ACS Error Description of Fault Possible Cause Solution Code Error Code TableError Code Table Appendix C Troubleshooting Error Description of Fault Possible Cause Solution Code Error Description of Fault Possible Cause Solution Code Error Code Table Index Index Gases, battery venting, 50 gel-cell,30 Index Index 100 Page 445-0096-01-01

PS3.0, PS2.5 specifications

Xantrex Technology has made significant strides in the power electronics sector with the introduction of their PS2.5 and PS3.0 inverter models. These inverters are designed primarily for solar energy applications, offering reliable and efficient power conversion for residential and commercial solar installations. The PS series stands out in the market due to its advanced features, innovative technologies, and user-friendly characteristics.

One of the main features of the Xantrex PS2.5 and PS3.0 inverters is their high efficiency rating, typically above 97%. This means that a minimal amount of energy is lost during conversion, allowing users to maximize their solar energy utilization. Additionally, these inverters come with a wide input voltage range, making them versatile and capable of handling various solar panel configurations.

Both models are equipped with advanced MPPT (Maximum Power Point Tracking) technology. This feature optimizes the energy output from solar panels by constantly adjusting the operating point to ensure maximum power is extracted, even in variable weather conditions or partial shading. This capability significantly enhances the overall energy harvest from solar systems.

Another notable characteristic is their compact and lightweight design, which facilitates easy installation and integration into existing systems. The inverters are also designed with robust thermal management solutions, ensuring they operate effectively even in high-temperature environments. This durability extends their lifespan and increases reliability, critical factors for any solar installation.

Xantrex has also prioritized user experience with the PS2.5 and PS3.0 models by providing a built-in monitoring system. Users can access real-time data on energy production, performance metrics, and system status through a user-friendly interface. This connectivity allows for quick troubleshooting and maintenance, thus enhancing the overall efficiency of solar energy systems.

Safety is paramount in the design of these inverters. They meet stringent international safety standards and come equipped with comprehensive protection features, including over-voltage, under-voltage, and short-circuit protection. This ensures the inverter operates safely, protecting both the user and the connected solar array.

In summary, Xantrex Technology's PS2.5 and PS3.0 inverters are engineered with cutting-edge features and technologies that cater to the evolving needs of solar energy users. Their efficiency, adaptability, and focus on safety make them an excellent choice for those looking to invest in renewable energy solutions. As the demand for sustainable energy continues to rise, Xantrex is poised to play a significant role in the market with these innovative inverter solutions.