Xantrex Technology PS3.0 Battery Charging and Equalization Guide, Model Flooded Comments Gel

Page 82

Operating Limits for Charger Operation

Battery Charging and Equalization Guide

The following table lists several popular batteries by brand and type, and provides charging and equalization guidelines:

Manufacturer

Model

Flooded/

Comments

 

 

Gel

 

 

 

 

 

Trojan

All deep

Set to

Equalize on each charge cycle to reach and maintain

 

cycle

FLOODED

maximum capacity. If 100% of capacity is not required,

 

flooded

 

equalize less often to reduce maintenance and increase

 

 

 

battery life.

 

 

 

 

West Marine

All deep

Set to

Equalize on each charge cycle to reach and maintain

 

cycle

FLOODED

maximum capacity. If 100% of capacity is not required,

 

flooded

 

equalize less often to reduce maintenance and increase

 

 

 

battery life.

 

 

 

 

Delco

Voyager

Set to

This is a calcium/lead type battery and requires a higher

 

 

FLOODED

charging voltage than normal. Though performance should

 

 

 

be good, this battery will not reach full charge without

 

 

 

equalization. Set temperature to “Cold” and/or equalize on

 

 

 

every charge cycle to improve performance. Stop

 

 

 

equalization/charging when green dot appears in battery

 

 

 

hydrometer. Shake occasionally during equalizing (if

 

 

 

possible to do so safely) to ensure adequate mixing of

 

 

 

electrolyte at hydrometer.

 

 

 

 

GNB

EVolyte

For Charge:

Set battery type to “Flooded” after battery reaches

Industrial

 

GEL

“Ready”. Since charging cycle of the Prosine inverter/

 

 

 

charger does not match GNB’s recommended charge cycle

 

 

For Float:

the following routine can be followed every few charge

 

 

FLOODED

cycles to maximize performance. Charge to “Ready” with

 

 

 

battery type set to “Gel”. Set battery type to “Flooded” and

 

 

 

equalize the battery for 45 minutes to 1 hour. Reset battery

 

 

 

type to Gel and turn charger OFF and ON again to reset to

 

 

 

Bulk charge mode. Battery will be ready in approximately

 

 

 

10 minutes.

 

 

 

 

GNB

SUNlyte

For Charge:

Can be equalized on every charge cycle to reach and

 

 

GEL

maintain maximum capacity. With battery type at Flooded,

 

 

 

equalize for a maximum of 4 hours. Manually turn off

 

 

For Float:

equalize if charger does not terminate equalize after 4

 

 

FLOODED

hours. This is the recommended charge routine for this

 

 

 

battery as specified by GNB, but for convenience sake,

 

 

 

this battery can be left on FLOODED for both charging

 

 

 

and float operation with no apparent consequence.

 

 

 

 

GNB

Action

Set to

Equalize every 1 to 2 months for heavy use, 4 to 6 months

 

Pac

FLOODED

for light use. Battery is fully charged at a specific gravity

 

 

 

of 1.265. If battery is not reaching full charge, equalize

 

 

 

more often or set to “Cold” temperature setting when

 

 

 

charging. “Warm” temperature setting (or optional remote

 

 

 

sensor) must be selected when battery is at float.

 

 

 

 

64

Prosine 2.5/3.0 Installation & Operation Guide

Image 82
Contents PS2.5 PS3.0 Page Installation and Operation Guide ProsineTMDate and Revision Important Safety Instructions Precautions When Working with Batteries Materials List System / Installation Information Inverter/Charger Components Prosine 2.5/3.0 Installation & Operation Guide Warranty Disclaimer ProductReturn Material Authorization Policy Return Procedure Contents Configuration Operation Appendix B Inverter Applications Features Battery Charger FeaturesInverter Features Features Inverter Features DIP Switch Panel Controls and IndicatorsAccessory Jacks DC Terminals & Covers AC Bypass SelectorAC Terminals & Covers Standard LED Control Panel Standard LED Control Panel DisplayBattery Status Indicator Faults Indicators & Reset ButtonInverter Status Indicators and On/Off Button Power Indicator Charger Status Indicator and On/Off ButtonMounting and Installing the LED Control Panel ACS Control Panel Liquid Crystal Display Control ButtonsMenu Navigation Procedure ACS Menu TreeAC Information Menu Battery Information Menu Inverter Information MenuCharger Information Menu Charger StatusSystem Information Menu Version Information Menu Faults Display & Reset Button Inverter Status Indicators and On/Off ButtonPower Indicator Charger Status Indicator and On/Off ButtonMounting and Installing the ACS Control Panel Battery Temperature Sensor Battery Temperature SensorBattery Temperature Sensor Configuration DIP Switch SettingsNot used Battery TypeBattery Temperature Load SenseSwitch 5, 6, 7 Switch 2 Not Used RatingAmps CurrentDrawSwitch Breaker MaxAC 12V 24VUser Configuration Items ACS ConfigurationInstaller Configuration Items ACS Configuration Considerations AC Shorepower Configuration Battery Type Battery ConfigurationBattery Size Battery Temperature Battery Info Type Flooded Inverter Configuration Load Sense TURN- on POWER1401 WCharger Configuration High and Low Voltage Alarms and CutoffsEqualize is NOW Disabled Equalize is NOW Enabled System Configuration Safety Instructions Inverter/Charger InstallationInstallation Overview Installation Overview Inverter/Charger Installation Designing the Installation Gfci Models Where to Install the Prosine Inverter/Charger Tools and Materials RequiredAmbient temperature deg. C Mounting the Prosine Inverter/Charger AC Cabling Recommended Wire Size vs Breaker RatingAC and DC Wiring Separation AC Disconnect and Overload ProtectionDC Cabling Wire Size Fuse SizeDC Over-Current Protection DC Cabling Connections Battery Cable RoutingDC Disconnect 10 ft 15 ft 20 ft 30 ftDC Cabling Procedure Recommended DC Cable Sizes For Proper OperationDC Grounding Connecting the Battery Temperature SensorMounting Options Mounting to the Negative Battery Terminal BTS Attached to Negative Battery TerminalMounting to the Side of the Battery Case BTS Attached to Battery CaseTypical System Diagrams Residential Backup SystemRecreational Vehicle System Residential Solar and Wind System Operation Prosine Inverter Load Sense Mode Operating Limits for Inverter OperationProsine Operating Voltage Limits Operating Limits for Inverter Operation Bulk Charge Multistage ChargingCharging Profile Absorption ChargeFloat Charge Equalization ChargeOperation in Equalization Mode Operation in Charger ModeEqualization Procedure Adjustable Charger Mode Settings Battery Charging Times Operating Limits for Charger OperationBattery Charging and Equalization Guide Model Flooded Comments GelAGM Operating Limits for Charger Operation Terminology BatteriesTypes Starting Batteries Deep-Cycle BatteriesEnvironment TemperatureSealed Gel Cell LocationBattery Bank Sizing Estimating Battery RequirementsBattery Bank Sizing Example & Worksheet Battery Sizing ExampleBattery Sizing Worksheet Preparation Monthly Battery MaintenanceCleaning Batteries AttireEquipment ProcedureSupplies Parallel Connection Cabling & Hook-up ConfigurationsCables 50 AhSeries Connection 100 AhSeries Parallel Connection 24VCabling & Hook-up Configurations Prosine 2.5 12-volt Prosine 3.0 12-volt Appendix a SpecificationsVolt in parenthesis Charger Output Voltages Prosine 2.5 12-volt Prosine 3.0 12-volt Volt in parenthesisProsine 2.5/3.0 Chassis Dimensions Prosine 2.5/3.0 Chassis Dimensions with Brackets Prosine Over-Current Shutdown Response Prosine 2.5 Efficiency CurveProsine 2.5 Efficiency 120Vac, 12Vdc model Prosine 2.5/3.0 Installation & Operation Guide Resistive Loads Problem Loads in Load SenseAppendix B Inverter Applications Inductive LoadsOther Problem Loads Appendix C Troubleshooting What to do if a problem occursControl Panel Error Code Displays and What They MeanAdvanced Control System ACS Error Code Table Error Description of Fault Possible Cause Solution CodeError Code Table Appendix C Troubleshooting Error Description of Fault Possible Cause Solution Code Error Description of Fault Possible Cause Solution Code Error Code Table Index Index Gases, battery venting, 50 gel-cell,30 Index Index 100 Page 445-0096-01-01

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