Xantrex Technology PS2.5 Cables, Cabling & Hook-up Configurations, Parallel Connection, 50 Ah

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Section 7: Batteries

Cables

Inspect all battery cables for missing or damaged insulation or loose connections. Inspect any openings through which the cables pass. Ensure that all such openings are equipped with a rubber grommet or conduit to prevent chafing the cable. If necessary, replace worn grommets. If the cable insulation is worn, replace the cable.

Cabling & Hook-up Configurations

It is possible to connect individual batteries together to make a larger battery “bank” with heavy cables. The actual size of the cable depends upon whether the batteries are connected in parallel or series. Generally, the cables should not be smaller than the inverter cables—if the main cables are 4/0 AWG, the battery interconnects should be 4/0 AWG.

The best configuration is to connect the batteries both in series and parallel—a configuration often called “cross-tying”. This requires additional cables but reduces imbalances in the battery and can improve the overall performance. Consult your battery supplier for more information regarding the hook-up configuration required for your system.

Connect several smaller batteries together when creating a battery bank of substantial size. There are three ways to do this. Batteries can be connected in parallel series or series—parallel and cross-tied.

Parallel Connection

Batteries are connected in parallel when all the positive terminals of a group of batteries are connected and then, separately, all the negative terminals are connected. In a parallel configuration, the battery bank has the same voltage as a single battery, but an amp/hour rating equal to the sum of the individual batteries.

12V

50 Ah

 

 

 

12V

 

 

 

 

 

 

 

12V

 

 

 

 

 

 

 

 

12V

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

50 Ah

 

 

 

 

 

 

 

 

50 Ah

 

 

 

 

 

 

 

 

 

50 Ah

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

FUSED

DISCONNECT

12V INVERTER12V

(Total Battery Capacity

= 200 Amp Hours)

Prosine 2.5/3.0 Installation & Operation Guide

75

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Contents PS2.5 PS3.0 Page ProsineTM Installation and Operation GuideDate and Revision Important Safety Instructions Precautions When Working with Batteries Materials List System / Installation Information Inverter/Charger Components Prosine 2.5/3.0 Installation & Operation Guide Warranty Product DisclaimerReturn Material Authorization Policy Return Procedure Contents Configuration Operation Appendix B Inverter Applications Battery Charger Features FeaturesInverter Features Features Inverter Features Controls and Indicators DIP Switch PanelAccessory Jacks AC Bypass Selector DC Terminals & CoversAC Terminals & Covers Standard LED Control Panel Display Standard LED Control PanelFaults Indicators & Reset Button Battery Status IndicatorInverter Status Indicators and On/Off Button Charger Status Indicator and On/Off Button Power IndicatorMounting and Installing the LED Control Panel ACS Control Panel Control Buttons Liquid Crystal DisplayACS Menu Tree Menu Navigation ProcedureAC Information Menu Inverter Information Menu Battery Information MenuCharger Status Charger Information MenuSystem Information Menu Version Information Menu Inverter Status Indicators and On/Off Button Faults Display & Reset ButtonCharger Status Indicator and On/Off Button Power IndicatorMounting and Installing the ACS Control Panel Battery Temperature Sensor Battery Temperature SensorBattery Temperature Sensor DIP Switch Settings ConfigurationBattery Temperature Battery TypeNot used Load SenseSwitch Breaker MaxAC Switch 2 Not Used RatingAmps CurrentDrawSwitch 5, 6, 7 12V 24VACS Configuration User Configuration ItemsInstaller Configuration Items ACS Configuration Considerations AC Shorepower Configuration Battery Configuration Battery TypeBattery Size Battery Temperature Battery Info Type Flooded Load Sense TURN- on POWER1401 W Inverter ConfigurationHigh and Low Voltage Alarms and Cutoffs Charger ConfigurationEqualize is NOW Disabled Equalize is NOW Enabled System Configuration Inverter/Charger Installation Safety InstructionsInstallation Overview Installation Overview Inverter/Charger Installation Designing the Installation Gfci Models Tools and Materials Required Where to Install the Prosine Inverter/ChargerAmbient temperature deg. C Mounting the Prosine Inverter/Charger AC and DC Wiring Separation Recommended Wire Size vs Breaker RatingAC Cabling AC Disconnect and Overload ProtectionWire Size Fuse Size DC CablingDC Over-Current Protection DC Disconnect Battery Cable RoutingDC Cabling Connections 10 ft 15 ft 20 ft 30 ftRecommended DC Cable Sizes For Proper Operation DC Cabling ProcedureConnecting the Battery Temperature Sensor DC GroundingMounting Options BTS Attached to Negative Battery Terminal Mounting to the Negative Battery TerminalBTS Attached to Battery Case Mounting to the Side of the Battery CaseResidential Backup System Typical System DiagramsRecreational Vehicle System Residential Solar and Wind System Operation Operating Limits for Inverter Operation Prosine Inverter Load Sense ModeProsine Operating Voltage Limits Operating Limits for Inverter Operation Charging Profile Multistage ChargingBulk Charge Absorption ChargeEqualization Charge Float ChargeOperation in Charger Mode Operation in Equalization ModeEqualization Procedure Adjustable Charger Mode Settings Operating Limits for Charger Operation Battery Charging TimesModel Flooded Comments Gel Battery Charging and Equalization GuideAGM Operating Limits for Charger Operation Batteries TerminologyTypes Deep-Cycle Batteries Starting BatteriesSealed Gel Cell TemperatureEnvironment LocationEstimating Battery Requirements Battery Bank SizingBattery Sizing Example Battery Bank Sizing Example & Worksheet Battery Sizing Worksheet Cleaning Batteries Monthly Battery MaintenancePreparation AttireProcedure EquipmentSupplies Cables Cabling & Hook-up ConfigurationsParallel Connection 50 Ah100 Ah Series Connection24V Series Parallel ConnectionCabling & Hook-up Configurations Appendix a Specifications Prosine 2.5 12-volt Prosine 3.0 12-voltVolt in parenthesis Prosine 2.5 12-volt Prosine 3.0 12-volt Volt in parenthesis Charger Output VoltagesProsine 2.5/3.0 Chassis Dimensions Prosine 2.5/3.0 Chassis Dimensions with Brackets Prosine 2.5 Efficiency Curve Prosine Over-Current Shutdown ResponseProsine 2.5 Efficiency 120Vac, 12Vdc model Prosine 2.5/3.0 Installation & Operation Guide Appendix B Inverter Applications Problem Loads in Load SenseResistive Loads Inductive LoadsOther Problem Loads What to do if a problem occurs Appendix C TroubleshootingError Code Displays and What They Mean Control PanelAdvanced Control System ACS Error Description of Fault Possible Cause Solution Code Error Code TableError Code Table Appendix C Troubleshooting Error Description of Fault Possible Cause Solution Code Error Description of Fault Possible Cause Solution Code Error Code Table Index Index Gases, battery venting, 50 gel-cell,30 Index Index 100 Page 445-0096-01-01