Xantrex Technology PS3.0, PS2.5 installation and operation guide Designing the Installation

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AC Main Panel

Designing the Installation

Designing the Installation

All installations of the Prosine inverter/charger system share many common components, described briefly in this section. AC & DC cabling, circuit breakers, fuses, and distribution panels are more fully described in following sections. The figure below diagrams a typical residential installation showing these components and their relationship to each other in a typical installation.

AC Shorepower A source of 120-volt, 60-Hz alternating current is necessary to provide a source of energy for charging batteries, and to pass-through to AC loads. This source could be the utility grid or power company, or a gasoline-, diesel-, or natural gas-powered AC generator. Multiple sources of shorepower may also be available.

AC Disconnect and Overload Device Every system requires a method of disconnecting the AC power source, and an overload protection device (circuit breaker or fuse). These two components are often integrated into an AC circuit breaker, which provides a disconnect and protects against overload at the same time. These devices are usually installed within a protective box. Some provide a method of selecting between multiple AC sources as well as circuit protection and disconnect. You can use up to a 30-amp circuit breaker in the AC supply line feeding the inverter/charger. The current rating of the breaker or fuse must be matched to the wire size(s) involved, in accordance with the applicable installation codes.

AC Distribution Center The AC distribution center is often called a ‘main panel,’ or a ‘sub panel.’ A main panel includes a main circuit breaker, which serves as a disconnect for the AC power supply line. Additional circuit breakers serve individual circuits, one of which may serve the inverter/charger. Some systems route all AC service through the inverter/charger, in which the main AC distribution panel is fed by the inverter/charger AC output. In all systems, both the inverter/charger and the AC loads on the inverter/charger must be protected with circuit breakers.

AC Cabling AC cabling includes all of the wires and connectors between the AC source and the inverter/charger; and between the inverter/charger and the AC distribution panels, circuit breakers, and loads. The type and size of the wiring varies with the installation and the load. For marine and some RV applications, flexible multiple-strand wire known as ‘boat cable’ is required. For residential installations, solid ‘ROMEX’ cable is often used. Your installation code may specify the number of strands, the overall size of the conductors, and the type and temperature rating of the insulation around the wire.

DC Fuse or Circuit Breaker

/ Charger 2. 5

ProsineSinewaveInverter

AC Sub-panel

120Vac from

Utility Grid

DC Cabling DC cabling includes all of the wires and connectors between the batteries, the DC disconnect and over-current protection device, and the inverter/charger. All

installations require multi-strand insulated

cables as well as disconnect and over-current devices. DC cables come in a large assortment of sizes, indicated by the AWG notation or the kcmil (MCM) notation. AWG refers to the American Wire Gauge standard, while kcmil refers to thousands of circular mils. Under the AWG standard, a larger

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Prosine Installation & Operation Guide

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Contents PS2.5 PS3.0 Page Installation and Operation Guide ProsineTMDate and Revision Important Safety Instructions Precautions When Working with Batteries Materials List System / Installation Information Inverter/Charger Components Prosine 2.5/3.0 Installation & Operation Guide Warranty Disclaimer ProductReturn Material Authorization Policy Return Procedure Contents Configuration Operation Appendix B Inverter Applications Features Battery Charger FeaturesInverter Features Features Inverter Features DIP Switch Panel Controls and IndicatorsAccessory Jacks DC Terminals & Covers AC Bypass SelectorAC Terminals & Covers Standard LED Control Panel Standard LED Control Panel DisplayBattery Status Indicator Faults Indicators & Reset ButtonInverter Status Indicators and On/Off Button Power Indicator Charger Status Indicator and On/Off ButtonMounting and Installing the LED Control Panel ACS Control Panel Liquid Crystal Display Control ButtonsMenu Navigation Procedure ACS Menu TreeAC Information Menu Battery Information Menu Inverter Information MenuCharger Information Menu Charger StatusSystem Information Menu Version Information Menu Faults Display & Reset Button Inverter Status Indicators and On/Off ButtonPower Indicator Charger Status Indicator and On/Off ButtonMounting and Installing the ACS Control Panel Battery Temperature Sensor Battery Temperature SensorBattery Temperature Sensor Configuration DIP Switch SettingsNot used Battery TypeBattery Temperature Load SenseSwitch 5, 6, 7 Switch 2 Not Used RatingAmps CurrentDrawSwitch Breaker MaxAC 12V 24VUser Configuration Items ACS ConfigurationInstaller Configuration Items ACS Configuration Considerations AC Shorepower Configuration Battery Type Battery ConfigurationBattery Size Battery Temperature Battery Info Type Flooded Inverter Configuration Load Sense TURN- on POWER1401 WCharger Configuration High and Low Voltage Alarms and CutoffsEqualize is NOW Disabled Equalize is NOW Enabled System Configuration Safety Instructions Inverter/Charger InstallationInstallation Overview Installation Overview Inverter/Charger Installation Designing the Installation Gfci Models Where to Install the Prosine Inverter/Charger Tools and Materials RequiredAmbient temperature deg. C Mounting the Prosine Inverter/Charger AC Cabling Recommended Wire Size vs Breaker RatingAC and DC Wiring Separation AC Disconnect and Overload ProtectionDC Cabling Wire Size Fuse SizeDC Over-Current Protection DC Cabling Connections Battery Cable RoutingDC Disconnect 10 ft 15 ft 20 ft 30 ftDC Cabling Procedure Recommended DC Cable Sizes For Proper OperationDC Grounding Connecting the Battery Temperature SensorMounting Options Mounting to the Negative Battery Terminal BTS Attached to Negative Battery TerminalMounting to the Side of the Battery Case BTS Attached to Battery CaseTypical System Diagrams Residential Backup SystemRecreational Vehicle System Residential Solar and Wind System Operation Prosine Inverter Load Sense Mode Operating Limits for Inverter OperationProsine Operating Voltage Limits Operating Limits for Inverter Operation Bulk Charge Multistage ChargingCharging Profile Absorption ChargeFloat Charge Equalization ChargeOperation in Equalization Mode Operation in Charger ModeEqualization Procedure Adjustable Charger Mode Settings Battery Charging Times Operating Limits for Charger OperationBattery Charging and Equalization Guide Model Flooded Comments GelAGM Operating Limits for Charger Operation Terminology BatteriesTypes Starting Batteries Deep-Cycle BatteriesEnvironment TemperatureSealed Gel Cell LocationBattery Bank Sizing Estimating Battery RequirementsBattery Bank Sizing Example & Worksheet Battery Sizing ExampleBattery Sizing Worksheet Preparation Monthly Battery MaintenanceCleaning Batteries AttireEquipment ProcedureSupplies Parallel Connection Cabling & Hook-up ConfigurationsCables 50 AhSeries Connection 100 AhSeries Parallel Connection 24VCabling & Hook-up Configurations Prosine 2.5 12-volt Prosine 3.0 12-volt Appendix a SpecificationsVolt in parenthesis Charger Output Voltages Prosine 2.5 12-volt Prosine 3.0 12-volt Volt in parenthesisProsine 2.5/3.0 Chassis Dimensions Prosine 2.5/3.0 Chassis Dimensions with Brackets Prosine Over-Current Shutdown Response Prosine 2.5 Efficiency CurveProsine 2.5 Efficiency 120Vac, 12Vdc model Prosine 2.5/3.0 Installation & Operation Guide Resistive Loads Problem Loads in Load SenseAppendix B Inverter Applications Inductive LoadsOther Problem Loads Appendix C Troubleshooting What to do if a problem occursControl Panel Error Code Displays and What They MeanAdvanced Control System ACS Error Code Table Error Description of Fault Possible Cause Solution CodeError Code Table Appendix C Troubleshooting Error Description of Fault Possible Cause Solution Code Error Description of Fault Possible Cause Solution Code Error Code Table Index Index Gases, battery venting, 50 gel-cell,30 Index Index 100 Page 445-0096-01-01

PS3.0, PS2.5 specifications

Xantrex Technology has made significant strides in the power electronics sector with the introduction of their PS2.5 and PS3.0 inverter models. These inverters are designed primarily for solar energy applications, offering reliable and efficient power conversion for residential and commercial solar installations. The PS series stands out in the market due to its advanced features, innovative technologies, and user-friendly characteristics.

One of the main features of the Xantrex PS2.5 and PS3.0 inverters is their high efficiency rating, typically above 97%. This means that a minimal amount of energy is lost during conversion, allowing users to maximize their solar energy utilization. Additionally, these inverters come with a wide input voltage range, making them versatile and capable of handling various solar panel configurations.

Both models are equipped with advanced MPPT (Maximum Power Point Tracking) technology. This feature optimizes the energy output from solar panels by constantly adjusting the operating point to ensure maximum power is extracted, even in variable weather conditions or partial shading. This capability significantly enhances the overall energy harvest from solar systems.

Another notable characteristic is their compact and lightweight design, which facilitates easy installation and integration into existing systems. The inverters are also designed with robust thermal management solutions, ensuring they operate effectively even in high-temperature environments. This durability extends their lifespan and increases reliability, critical factors for any solar installation.

Xantrex has also prioritized user experience with the PS2.5 and PS3.0 models by providing a built-in monitoring system. Users can access real-time data on energy production, performance metrics, and system status through a user-friendly interface. This connectivity allows for quick troubleshooting and maintenance, thus enhancing the overall efficiency of solar energy systems.

Safety is paramount in the design of these inverters. They meet stringent international safety standards and come equipped with comprehensive protection features, including over-voltage, under-voltage, and short-circuit protection. This ensures the inverter operates safely, protecting both the user and the connected solar array.

In summary, Xantrex Technology's PS2.5 and PS3.0 inverters are engineered with cutting-edge features and technologies that cater to the evolving needs of solar energy users. Their efficiency, adaptability, and focus on safety make them an excellent choice for those looking to invest in renewable energy solutions. As the demand for sustainable energy continues to rise, Xantrex is poised to play a significant role in the market with these innovative inverter solutions.