Exide PAR20 manual General, Safety Messages, Sulfuric Acid Burns, Explosive Gases

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SECTION 1: GENERAL

1.0 General Information

CAUTION!

Before proceeding with the unpacking, handling, instal- lation and operation of this sealed lead-acid storage battery, the following information should be reviewed thoroughly. The safety procedures should be strictly adhered to when working with Absolyte GX batteries.

SECTION 2: SAFETY MESSAGES

2.1 Sulfuric Acid Burns

DANGER!

SULFURIC ACID BURNS

Batteries contain sulfuric acid which can cause burns and other serious injury. In the event of contact with sulfu- ric acid, flush immediately and thoroughly with water. Secure medical attention immediately.

When working with batteries, wear rubber apron and rub- ber gloves. Wear safety goggles or other eye protection. These will help prevent injury if contact is made with the acid.

2.2 Explosive Gases

DANGER!

EXPLOSIVE GASES

 

 

 

 

 

Hydrogen gas formation is an inherent feature of all lead

 

acid

 

 

 

batteries.

 

Absolyte GX VRLA batteries, however, significantly

 

reduce hydrogen formation. Tests have shown that 99%

 

or more of generated gases are recombined within the

 

cell under normal operating conditions. Under abnormal

 

operating conditions (e.g. charger malfunction), the safe-

 

ty valve may open and release these gases through the

 

vent. The gases can explode and cause blindness and

 

other serious injury.

 

 

Keep sparks, flames, and smoking materials away from

 

the battery area and the explosive gases.

 

 

All installation tools should be adequately insulated to

 

minimize the possibility of shorting across connections.

 

Never lay tools or other metallic objects on modules as

 

shorting, explosions and personal injury may result.

 

2.3

Electrical Shock and Burns

HIGH VOLTAGE…

 

 

DANGER!

 

DO NOT TOUCH

 

ELECTRICAL SHOCK AND BURNS

 

RISK OF SHOCK.

 

 

TERMINALS OR

 

 

 

 

 

UNINSULATED

6

 

 

 

 

CONNECTORS.

 

 

 

 

 

Multi-cell systems attain high voltages, therefore, extreme caution must be exercised during installation of a battery system to prevent serious electrical burns or shock.

Interrupt the AC and DC circuits before working on batteries or charging equipment.

Ensure that personnel understand the risk of working with batteries, and are prepared and equipped to take the nec- essary safety precautions. These installation and operating instructions should be understood and followed. Assure that you have the necessary equipment for the work, including insulated tools, rubber gloves, rub- ber aprons, safety goggles and face protection.

CAUTION!

If the foregoing precautions are not fully understood, clarification should be obtained from your nearest GNB representative. Local conditions may introduce situations not covered by GNB Safety Precautions. If so, contact the nearest GNB representative for guidance with your particular safety problem; also refer to applicable federal, state and local regulations as well as indus- try standards.

2.3.1 Static Discharge Precautions for Batteries When maintaining a connected battery string, care must be taken to prevent build-up of static charge. This danger is particularly significant when the worker is electrically isolated, i.e. working on a rubber mat or an epoxy painted floor or wearing rubber shoes.

Prior to making contact with the cell, discharge static elec- tricity by touching a grounded surface.

Wearing a ground strap while working on a connected battery string is not recommended.

2.4 Safety Alert

The safety alert symbol on the left appears througout this manual. Where the symbol appears, obey the safety message to avoid personal injury.

2.5 Important Message

The symbol on the left indicates an impor- tant message. If not followed, damage to and/or impaired performance of the battery may result.

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Contents Page Table of Contents System Arrangements 13.0 13.1 13.2 13.3 13.4 13.5 13.6 13.7 14.0 14.1 15.0 15.1 Appendices List of IllustrationsList of Tables Appendix aSulfuric Acid Burns Safety MessagesGeneral Explosive GasesInstallation Considerations Delivery InformationPage Table a Unpacking Table BUnpacking Modules System AssemblySystem Arrangements Handling ModuleTIP-OVER PROCEDUREFigure- SHACKLE9 -STRAP Usage Beam Hardware Installation Beam Support InstalledTip Over Procedure Bottom Supports I-beamsTIP-OVER Procedure Module After TIP-OVER Horizontal Stacking SHACKLE-STRAP UsagePositioning Horizontal Base Modules Installing Completed Hardware Horizontal StackElectrical Connections TIE Plate Assemblies Horizontal StacksIdentification Labels Stack ConnectionsTerminal Plate Kit Materials & Assembly Description QTY PER SystemStep Protective Module CoversInitial Charge Table CModule Clear Cover Materials and Assembly Description QTY PER SystemBattery Operation Temperature CorrectionRecommended Float Range @77F Table D Equalizing ChargeEffects of Float Voltage Ohmic MeasurementsRecordkeeping Table ECapacity Testing Unit CleaningMaintenance TAP ConnectionsAbsolyte Battery Maintenance Report Type MANUF. Date Install Date System Voltage Battery Temperature C 100 103 104 105 106 107 108 109 110 111 112 113Bonding & Grounding of Battery Rack Appendix CPage Exide Technologies Industry Leader