Exide PAR20 TAP Connections, Temporary NON-USE, Unit Cleaning, Maintenance, Capacity Testing

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• Individual cell voltages

• Overall string voltage

• Ambient temperature immediately surrounding battery

• Battery temperature at several places throughout the string. Recommend 1 reading per battery stack. More data points are recommended for larger batteries and to check for temperature gradients. Readings on the tray, cell cover or negative terminal are good places to mea- sure battery temperature. Take readings away from HVAC sources.

• Float current measured at stack to stack connections (optional)

• Ohmic measurements (optional). Baseline ohmic read- ings of individual cells should be taken 6 months from the date of initial charge.

• Retorque connectors as part of annual maintenance.

ONCE PER YEAR READINGS ARE THE ABSOLUTE MINIMUM REQUIRED TO PROTECT WARRANTY. More frequent readings are recommended, especially for critical sites. Good record-keeping will prevent minor issues from escalating into more serious problems over time. See Figure 22 for a sample record-keeping form.

SECTION 16: TAP CONNECTIONS

16.0 Tap Connections

Tap connections are not to be used on a battery. This can cause overcharging of the unused cells and undercharging of those cells supplying the load, thus reducing battery life.

SECTION 17: TEMPORARY NON-USE

17.0 Temporary Non-Use

An installed battery that is expected to stand idle longer than the maximum storage interval (see Section 4.2), should be treated as stated below. The maximum storage interval is 6 months if stored at 25°C, 77°F.

Give the battery an equalizing charge as per Section 14. Following the equalizing charge, open connections at the bat- tery terminals to remove charger and load from the battery.

Repeat the above after every 6 months (25°C, 77°F) or at the required storage interval. See Section 4.2 for adjust- ments to storage intervals when the storage temperature exceeds 25°C, 77°F.

To return the battery to normal service, re-connect the bat- tery to the charger and the load, give an equalizing charge and return the battery to float operation.

SECTION 18: UNIT CLEANING

18.0 Unit Cleaning

Periodically clean cell covers with a dry 2” paintbrush to remove accumulated dust. If any cell parts appear to be

damp with electrolyte or show signs of corrosion, contact your local GNB representative.

CAUTION!

Do not clean plastic parts with solvents, detergents, oils, mineral spirit or spray type cleaners as these may cause crazing or cracking of the plastic materials.

SECTION 19: MAINTENANCE

19.0 Connections

Battery terminals and intercell connections should be cor- rosion free and tight for trouble-free operation. Periodically these connections should be inspected.

CAUTION: DO NOT WORK ON CONNEC- TIONS WITH BATTERY CONNECTED TO CHARGER OR LOAD.

If corrosion is present, disconnect the connector from the terminal.

Gently clean the affected area using a suede brush or Scotch Brite scouring pad. Apply a thin coating of NO-OX- ID “A” grease to the cleaned contact surfaces, reinstall connectors and retorque connections to 11.3 Newton- meters (100 inch pounds).

All terminal and intercell connections

should be retorqued at least once every year to 11.3 Newton-meters (100 inch pounds).

NOTE: Design and/or specifications subject to change without notice. If questions arise, contact your local sales representative for clarification.

SECTION 20: CAPACITY TESTING

20.0 Capacity Testing

When a capacity discharge test is desired, it is recom- mended that it be performed in accordance with IEEE- 1188*, latest revision.

An equalizing charge, as described in Section 14.2, must be performed within 7 days prior to the capacity test. The batteries must be returned to float charging immediately after the equalize charge completes.

After the capacity discharge has completed, the batteries can be recharged in the shortest amount of time by fol- lowing the equalize charge procedure described in Section 14.2.

*IEEE-1188: Recommended Practice for Maintenance, Testing, and Replacement of Valve-Regulated Lead-Acid

22 (VRLA) Batteries for Stationary Applications.

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Contents Page Table of Contents System Arrangements 13.0 13.1 13.2 13.3 13.4 13.5 13.6 13.7 14.0 14.1 15.0 15.1 Appendices List of IllustrationsList of Tables Appendix aSulfuric Acid Burns Safety MessagesGeneral Explosive GasesInstallation Considerations Delivery InformationPage Table a Unpacking Table BUnpacking Modules System AssemblySystem Arrangements Handling ModuleTIP-OVER PROCEDUREFigure- SHACKLE9 -STRAP Usage Beam Hardware Installation Beam Support InstalledTip Over Procedure Bottom Supports I-beamsTIP-OVER Procedure Module After TIP-OVER Horizontal Stacking SHACKLE-STRAP UsagePositioning Horizontal Base Modules Installing Completed Hardware Horizontal StackElectrical Connections TIE Plate Assemblies Horizontal StacksIdentification Labels Stack ConnectionsTerminal Plate Kit Materials & Assembly Description QTY PER SystemStep Protective Module CoversInitial Charge Table CModule Clear Cover Materials and Assembly Description QTY PER SystemTemperature Correction Battery OperationRecommended Float Range @77F Table D Equalizing ChargeEffects of Float Voltage Ohmic MeasurementsRecordkeeping Table ECapacity Testing Unit CleaningMaintenance TAP ConnectionsAbsolyte Battery Maintenance Report Type MANUF. Date Install Date System Voltage Battery Temperature C 100 103 104 105 106 107 108 109 110 111 112 113Bonding & Grounding of Battery Rack Appendix CPage Exide Technologies Industry Leader