Exide PAR20 TIP-OVER Procedure Module After TIP-OVER, Horizontal Stacking SHACKLE-STRAP Usage

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TIP-OVER PROCEDURE MODULE AFTER TIP-OVER

Figure 10

Figure 11

HORIZONTAL STACKING SHACKLE-STRAP USAGE

Figure 12

Where floor anchoring is required, position module/I-Beam assembly in desired location. Mark floor through I-beam holes and remove module/base assembly. Install floor anchoring and reposition module/base assembly over anchoring. Prior to installing nuts and washers, check that assembly is level in both axes. Level using shims provid- ed. When level, fasten assembly and torque nuts to 47 Newton-meters (35 Ft-Lbs).

In order to complete stacking of a horizontal single stack refer to Figures 12 to 15 and steps A through C listed below.

NOTE: The use of leveling shims is required when assembling any Absolyte GX system in order to meet seismic requirements. Failure to use the shims to level each module and to fill spaces between tray channels during module assembly will result in the assembly not meeting seismic certification criteria. In extreme cases, stack to stack connectors cannot be installed.

A. Using Section 6.5 and 8.1.3 and the layout/wiring diagram, position the next module on top of first so that channels of each mate with one another. Use drift pins to align channel holes. Make sure channel ends and sides of the upper and lower modules are flush. Remove lifting straps and install M10 serrated flange

bolts and nuts in open holes, finger tight. Use leveling shims to fill gaps between trays. See Figures 13, 14 and 15.

B. At this time, check to see that the first two modules are plumb front to back and side to side using wooden or plastic level together with plywood straight edge. This is to insure proper alignment for module interconnec- tion later on. Torque hardware to 47 Newton-meters (35 Ft-Lbs).

C. Proceed with stacking of remaining modules, checking that stack is plumb in both axes as stacking progress- es before torquing hardware. Be certain to check the layout/wiring diagram for correct horizontal orientation to provide proper polarity interconnection as stacking progresses. See Figure 16 for completed assembly.

HANDLING AND STACKING HORIZONTAL MODULES

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HARDWARE INSTALLATION SEQUENCE

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Contents Page Table of Contents System Arrangements 13.0 13.1 13.2 13.3 13.4 13.5 13.6 13.7 14.0 14.1 15.0 15.1 List of Tables List of IllustrationsAppendices Appendix aGeneral Safety MessagesSulfuric Acid Burns Explosive GasesDelivery Information Installation ConsiderationsPage Table a Table B UnpackingSystem Arrangements System AssemblyUnpacking Modules Handling ModuleTip Over Procedure Beam Hardware Installation Beam Support InstalledTIP-OVER PROCEDUREFigure- SHACKLE9 -STRAP Usage Bottom Supports I-beamsHorizontal Stacking SHACKLE-STRAP Usage TIP-OVER Procedure Module After TIP-OVERElectrical Connections Installing Completed Hardware Horizontal StackPositioning Horizontal Base Modules TIE Plate Assemblies Horizontal StacksStack Connections Identification LabelsDescription QTY PER System Terminal Plate Kit Materials & AssemblyInitial Charge Protective Module CoversStep Table CDescription QTY PER System Module Clear Cover Materials and AssemblyTemperature Correction Battery OperationRecommended Float Range @77F Effects of Float Voltage Equalizing ChargeTable D Ohmic MeasurementsTable E RecordkeepingMaintenance Unit CleaningCapacity Testing TAP ConnectionsAbsolyte Battery Maintenance Report Type MANUF. Date Install Date System Voltage Battery Temperature C 104 105 106 107 108 109 110 111 112 113 100 103Appendix C Bonding & Grounding of Battery RackPage Exide Technologies Industry Leader
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