Bryant 580J manual Standard Heat Exchanger construction

Page 88
3.Standard Heat Exchanger construction

580J

3.Standard Heat Exchanger construction

a.Heat exchanger shall be of the tubular-section type constructed of a minimum of 20-gauge steel coated with a nominal 1.2 mil aluminum-silicone alloy for corrosion resistance.

b.Burners shall be of the in-shot type constructed of aluminum-coated steel.

c.Burners shall incorporate orifices for rated heat output up to 2000 ft (610m) elevation. Additional accessory kits may be required for applications above 2000 ft (610m) elevation, depending on local gas supply condi- tions.

d.Each heat exchanger tube shall contain multiple dimples for increased heating effectiveness.

4.Optional Stainless Steel Heat Exchanger construction

a.Use energy saving, direct-spark ignition system.

b.Use a redundant main gas valve.

c.Burners shall be of the in-shot type constructed of aluminum-coated steel.

d.All gas piping shall enter the unit cabinet at a single location on side of unit (horizontal plane).

e.The optional stainless steel heat exchanger shall be of the tubular-section type, constructed of a minimum of 20-gauge type 409 stainless steel.

f.Type 409 stainless steel shall be used in heat exchanger tubes and vestibule plate.

g.Complete stainless steel heat exchanger allows for greater application flexibility.

5.Optional Low NOx Heat Exchanger construction

a.Low NOx reduction shall be provided to reduce nitrous oxide emissions to meet California’s Air Quality Man- agement District (SCAQMD) low-NOxemissions requirement of 40 nanograms per joule or less.

b.Primary tubes and vestibule plates on low NOx units shall be 409 stainless steel. Other components shall be aluminized steel.

6.Induced draft combustion motor and blower

a.Shall be a direct-drive, single inlet, forward-curved centrifugal type.

b.Shall be made from steel with a corrosion-resistant finish.

c.Shall have permanently lubricated sealed bearings.

d.Shall have inherent thermal overload protection.

e.Shall have an automatic reset feature.

23 81 19.13.J. Coils

1.Standard Aluminum Fin - Copper Tube Coils:

a.Standard evaporator and condenser coils shall have aluminum lanced plate fins mechanically bonded to seam- less internally grooved copper tubes with all joints brazed.

b.Evaporator coils shall be leak tested to 150 psig, pressure tested to 450 psig, and qualified to UL 1995 burst test at 1775 psig.

c.Condenser coils shall be leak tested to 150 psig, pressure tested to 650 psig, and qualified to UL 1995 burst test at 1980 psig.

2.Optional Pre-coated aluminum-fin condenser coils:

a.Shall have a durable epoxy-phenolic coating to provide protection in mildly corrosive coastal environments.

b.Coating shall be applied to the aluminum fin stock prior to the fin stamping process to create an inert barrier between the aluminum fin and copper tube.

c.Epoxy-phenolic barrier shall minimize galvanic action between dissimilar metals.

3.Optional Copper-fin evaporator and condenser coils:

a.Shall be constructed of copper fins mechanically bonded to copper tubes and copper tube sheets.

b.Galvanized steel tube sheets shall not be acceptable.

c.A polymer strip shall prevent coil assembly from contacting the sheet metal coil pan to minimize potential for galvanic corrosion between coil and pan.

4.Optional E-coated aluminum-fin evaporator and condenser coils:

a.Shall have a flexible epoxy polymer coating uniformly applied to all coil surface areas without material bridging between fins.

b.Coating process shall ensure complete coil encapsulation of tubes, fins and headers.

c.Color shall be high gloss black with gloss per ASTM D523-89.

d.Uniform dry film thickness from 0.8 to 1.2 mil on all surface areas including fin edges.

e.Superior hardness characteristics of 2H per ASTM D3363-92A and cross-hatch adhesion of 4B-5B per ASTM D3359-93.

f.Impact resistance shall be up to 160 in.-lb (ASTM D2794-93).

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Contents Product Data 580JUnit shown with optional louvered hail guard the environmentally sound refrigerantTABLE OF CONTENTS Easy to installEasy to maintain Easy to useFEATURES AND BENEFITS 580JMODEL NUMBER NOMENCLATURE 580J580J CATEGORYFACTORY OPTIONS AND/OR ACCESSORIES FACTORY OPTIONS AND/OR ACCESSORIES cont Table 2 – AHRI COOLING RATING TABLE 580JLEGEND NOTES580J AL/SS HEAT EXCHANGER580J Table 4 - HEATING RATING TABLE - LOW NOx1Table 5 – SOUND PERFORMANCE TABLE dB ---Decibel580J UNITCOOLING HEATING580J Table 7 – PHYSICAL DATACOOLING 3 - 6 TONSHeat Anticipator setting Amps Table 8 – PHYSICAL DATAHEATING 3 - 6 TONS580J Table 9 – PHYSICAL DATACOOLING 7.5 - 8.5 TONSTable 10 – PHYSICAL DATA HEATING7.5 - 8.5 TONS 580JTable 11 – PHYSICAL DATA COOLING10 - 15 TONS 580JTable 12 – PHYSICAL DATA HEATING10 - 15 TONS 580JFig. 1 - Dimensions 580J CURBS & WEIGHTS DIMENSIONS - 580J580J CURBS & WEIGHTS DIMENSIONS - 580J 04-07cont Fig. 2 - Dimensions 580JFig. 3 - Service Clearance 580JCURBS & WEIGHTS DIMENSIONS - 580J 04-07cont ACCESSORYACCESSORY 580JCURBS & WEIGHTS DIMENSIONS - 580J Fig. 5 - Dimensions 580J580J C101217CURBS & WEIGHTS DIMENSIONS - 580J 08-12cont Fig. 7 - Service Clearance580J Fig. 6 - 580JCURBS & WEIGHTS DIMENSIONS - 580J ACCESSORY580J Fig. 8 - Roof Curb DetailsCURBS & WEIGHTS DIMENSIONS - 580J Fig. 9 - Dimensions 580J-14580J C101223Fig. 10 - Service Clearance CURBS & WEIGHTS DIMENSIONS - 580J 14 cont580J 580J CURBS & WEIGHTS DIMENSIONS - 580JC101231 580J CURBS & WEIGHTS DIMENSIONS - 580J 16 contC101232 580J CURBS & WEIGHTS DIMENSIONS - 580JC10772 OPTIONS & ACCESSORY WEIGHTS 580JAPPLICATION DATA APPLICATION DATA cont Sizing a rooftopLow ambient applications 580JSELECTION PROCEDURE WITH 580J*07A EXAMPLE1 580JI.Determine cooling and heating loads II.Make an initial guess at cooling tonsTable 13 - COOLING CAPACITIES 1-STAGECOOLING3 TONS 580J580J Table 14 – COOLING CAPACITIES1-STAGECOOLING 3 TONSTable 15 – COOLING CAPACITIES 1-STAGECOOLING4 TONS 580J580J Table 16 – COOLING CAPACITIES1-STAGECOOLING 4 TONSTable 17 – COOLING CAPACITIES 1-STAGECOOLING5 TONS 580J580J Table 18 – COOLING CAPACITIES1-STAGECOOLING 5 TONSTable 19 – COOLING CAPACITIES 1-STAGECOOLING6 TONS 580J580J Table 20 – COOLING CAPACITIES1-STAGECOOLING 6 TONSTable 21 – COOLING CAPACITIES 1-STAGECOOLING7.5 TONS 580J580J Table 22 – COOLING CAPACITIES2-STAGECOOLING 7.5 TONSTable 23 – COOLING CAPACITIES 2-STAGECOOLING7.5 TONS 580J580J Table 24 – COOLING CAPACITIES1-STAGECOOLING 8.5 TONSTable 25 – COOLING CAPACITIES 2-STAGECOOLING8.5 TONS 580J580J Table 26 – COOLING CAPACITIES2-STAGECOOLING 8.5 TONSTable 27 - COOLING CAPACITIES 1-STAGECOOLING10 TONS 580J580J Table 28 – COOLING CAPACITIES2-STAGECOOLING 10 TONSTable 29 – COOLING CAPACITIES 2-STAGECOOLING10 TONS 580J580J Table 30 - COOLING CAPACITIES2-STAGECOOLING 12.5 TONSTable 31 – COOLING CAPACITIES 2-STAGECOOLING12.5 TONS 580J580J Table 32 – COOLING CAPACITIES2-STAGECOOLING 15 TONSECONOMIZER, BAROMETRIC RELIEF AND PE PERFORMANCE Horizontal Power ExhaustFig. 14 - Horizontal Power Exhaust Performance PERFECT HUMIDITYFig. 18 - Vertical Power Exhaust Performance 580JFig. 15 - Barometric Relief Flow Capacity Fig. 19 - Barometric Relief Flow-Horizontal15 TonGeneral fan performance notes Fig. 23 - Horizontal Power Exhaust Performance580J FAN PERFORMANCE 1 PHASE1 PHASE 580JFAN PERFORMANCE cont 3 PHASE3 PHASE Table 36 - 580J**041 PHASE 1 PHASEFAN PERFORMANCE cont 580J3 PHASE 3 PHASEFAN PERFORMANCE cont Table 40 – 580J**051 PHASE 1 PHASEFAN PERFORMANCE cont 580J3 PHASE 3 PHASEFAN PERFORMANCE cont Table 44 – 580J**063 PHASE 3 PHASEFAN PERFORMANCE cont 580J3 PHASE 3 PHASEFAN PERFORMANCE cont Table 48 – 580J**083 PHASE 3 PHASEFAN PERFORMANCE cont 580J3 PHASE 3 PHASEFAN PERFORMANCE cont Table 52 – 580J**123 PHASE 3 PHASEFAN PERFORMANCE cont 580J3 PHASE 3 PHASETable 56 – 580J*16 15 TON VERTICAL SUPPLYTable 58 - PULLEY ADJUSTMENT Factory settingsFAN PERFORMANCE cont 580JELECTRICAL INFORMATION Table 59 – 580J*04A1-StageCooling 3 TONSELECTRICAL INFORMATION cont 580JTable 62 – 580J*07A 1-StageCoolingELECTRICAL INFORMATION cont Table 65 – 580J*09A1-StageCooling 8.5 TONSELECTRICAL INFORMATION cont 580JTable 68 – 580J*12D 2-StageCooling580J COMBUSTION580J COMBUSTIONTable 72 – MCA/MOCP DETERMINATION W/ PWRD C.O 580JTABLE 68 cont. MCA/MOCP DETERMINATION W/ PWRD C.O 580JFig. 24 - 1-StageCooling Typical Power Diagram TYPICAL WIRING DIAGRAMS580J 580J Fig. 25 - 2-StageCooling Typical Power DiagramC08577B 580J Fig. 26 - 1-StageTypical Wiring DiagramC08524 580J Fig. 27 - 2-StageTypical Wiring DiagramC08578 SEQUENCE OF OPERATION Electromechanical units with no economizerElectromechanical units with an economizer Cooling —SEQUENCE OF OPERATION cont Normal CoolingReheat1 Subcooling Mode - 580J04-16 Reheat2 Hot Gas Reheat Mode - 580J04-16580J RH2.xGUIDE SPECIFICATIONS - 580J**04-16 Gas Heat/Electric Cooling Packaged Rooftop580J Size Range23 09 93 Sequence of Operations for HVAC Controls 23 40 13 Panel Air Filters23 81 19 Self-ContainedAir Conditioners 580J580J 3.Unit shall be designed to conform to ASHRAE 15,5.Base Rail 580J580J 3.Standard Heat Exchanger construction5.Standard All Aluminum Novation Coils 580J580J 2.Belt-drivenEvaporator Fan3.Manual damper 580Jc.Disconnect Switch Bracket 580J21.Winter start kit 580J580J Catalog No. PDS580J---10Printed in U.S.A Edition Date: 01/11
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