Emerson SZO22, SZV22 manual Installation Guidelines, Inlet and Discharge Pressures

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Single-Compressor Module

Installation

2.0Installation

2.1Installation Guidelines

2.1.1Required Component—Inlet Gas Scrubber

An appropriate inlet gas scrubber is REQUIRED to remove liquids from the gas prior to compression. If there is potential for liquid slugging, a suitable trap must be installed to prevent liquid from flooding and damaging the Compressor.

NOTE

Failing to use an appropriate inlet gas scrubber to remove liquids from the gas prior to compression can cause flooding and damage the Compressor.

2.1.2General Installation Guidelines

Follow these general guidelines for installation:

The Compressor Module must be installed and operated in compliance with all applicable codes and regulations.

The system must be installed on a level surface.

Install pipe unions or flanges to connect the system to the inlet and discharge piping for ease of service.

Install isolation valves on the inlet and discharge piping.

A common ground must be connected between the Compressor Module and the

Compressor Package chassis. This ground must comply with the National Electric Code (NEC) and any other applicable codes.

Solid debris also must be removed from the gas prior to compression. When required, use a 5 to 10-micron inlet filter to remove debris from the gas stream. The degree of filtration required depends on the specific application.

2.2Inlet and Discharge Pressures

Refer to Table 1 for acceptable inlet and discharge pressure levels.

Table 1

Inlet and discharge pressure limits

Type

 

Level

Operating Guidelines

Minimum Inlet

0.75 psig / 2" water

Consult factory for operations below 0.0 psig.

Pressure

 

column (model specific)

 

 

Maximum Inlet

10 / 25 psig

Operation at pressures above 25 psig will result in:

• Excessive oil carryover

Pressure

 

(model specific)

 

• Loss of oil from the Compressor Module

 

 

 

 

 

 

 

 

 

 

When the discharge pressure of the Compressor Module reaches

 

 

 

the maximum, which ranges from 70 to 190 psig, depending on the

Discharge

 

70 psig

model (see Compressor Module Nomenclature on page iv):

 

• The Compressor Module goes into high discharge pressure

 

to

Pressure

 

recycle if equipped.

 

190 psig

Range

 

• The Compressor Module’s bypass regulator diverts gas from the

 

(depends on model)

 

 

high-pressure side to the low-pressure side of the module.

 

 

 

 

 

 

All Compressor Modules must be equipped with pressure-limiting

 

 

 

or relief devices.

 

 

 

 

Minimum

 

 

A minimum pressure differential of 70 psi between inlet and

Differential

 

70 psi

 

discharge pressure is required for proper operation.

Pressure

 

 

 

 

 

 

 

 

 

5

2008SSD-34 (5/11)

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Contents Copeland Scroll Compressor Module Page Table of Contents Table of Contents Figures Compressor Module Nomenclature Important Safety Information Safety Symbols Used in This Manual Safety Alert SymbolIntroduction Compressor ModuleCompressor Package CompressorRequired Component-Inlet Gas Scrubber Installation GuidelinesGeneral Installation Guidelines Inlet and Discharge PressuresAmbient Temperature Range Compressor Module Dimensions, in. mm Installation Clearance and DimensionsProcess and Instrumentation Diagrams P&IDs General Considerations SwitchesSwitchStatus Electrical ControlsBrushless DC Fan Oil Cooler Fan ControlSingle-Compressor Module Installation Motor Control Code Description Typical Compressor Module power supply requirementsCompressor Power data based on 480VAC Variable Speed Electrical RequirementsControl Circuit Terminations Control Wiring Terminations WiringVariable Frequency Drive VFD Terminations Pre-Startup ChecklistInitial Startup Compressor Module During Initial OPERATION, Perform These Checks Post-Startup ChecklistMaintenance summary Routine MaintenanceMaintenance Maintenance Tools Maintenance ToolsPossible Cause Oil ServiceSymptoms High Oil CarryoverSingle-Compressor Module Maintenance Servicing the Scavenge Line Orifice Cleaning the Inlet ScreenChanging the Second-Stage Separator Element Troubleshooting GuideTroubleshooting VFD fault codes and descriptionsPlatform troubleshooting guidelines Platform Symptoms DiagnosisSpecifications Compressor Module Specifications Components and Hazard Statement Appendix A - Material Data Safety SheetSupplier Emergency Number 989 Product Name and InformationHealth Hazard Data Spill or Leak ProceduresFire and Explosion Hazards Reactivity DataPage EmersonClimate.com