Emerson SZO22, SZV22 Initial Startup Compressor Module, Variable Frequency Drive VFD Terminations

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Single-Compressor Module

Installation

2.6.6Variable Frequency Drive (VFD) Terminations

Refer to Product Bulletin on Variable Frequency Drive Applications for details on VFD terminations and typical VFD parameters.

3.0Operation

3.1Initial Startup - Compressor Module

The following inspections should be made on initial startup—-typically, by the Packager—and after long periods of storage.

Verify acceptable pre-startup conditions using the checklist in 3.1.1 - Pre-Startup Checklist.

Start the Compressor Module, then perform the checks in 3.1.2 - Post-Startup Checklist.

3.1.1Pre-Startup Checklist

Perform these checks BEFORE starting the Compressor Module:

MAIN POWER

Check for the following conditions:

___ 1. Motor type is correct for the application, either Variable Speed C3A or C2A motor.

___ 2. Power phasing to the terminal strip and Compressors is correct.

___ 3. Supply voltage to the Variable Frequency Drive (VFD) or Fixed Speed Compressor motors is correct.

___ 4. All chassis, earth grounds are connected.

___ 5. A load reactor or other approved filter is installed for systems with power lead lengths in excess of 200 ft. (61m) between the VFD and Compressor Module terminal box.

LOW VOLTAGE DEVICES

Verify these conditions for low voltage devices:

___ 1. DC polarity is correct.

___ 2. Temperature control device—if other than standard thermistor control—is working properly.

SAFETY AND CONTROL DEVICES

Make sure that all safety and control switches and devices are configured to inhibit Compressor operation if a fault condition is detected, including:

___ 1. Low inlet pressure switch

___ 2. High discharge pressure switch

___ 3. High temperature switch

___ 4. Variable Frequency Drive (VFD) fault

___ 5. Motor overload trip

___ 6. Other safety and control switches and devices

MECHANICAL SYSTEMS

Inspect for these conditions:

___ 1. (Required) Compressor inlet is protected from water slugging.

___ 2. (Recommended) Gas filtration and treatment is appropriate for the application.

___ 3. Packager configuration applies back pressure to the Compressors.

___ 4. Inlet and discharge valves allow the module to be isolated.

___ 5. All guards and protective covers are installed.

___ 6. Protection from freezing is provided if needed for the application and location.

___ 7. A suitable enclosure providing protection from the elements is appropriate for the application and location.

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2008SSD-34 (5/11)

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Contents Copeland Scroll Compressor Module Page Table of Contents Table of Contents Figures Compressor Module Nomenclature Important Safety Information Safety Symbols Used in This Manual Safety Alert SymbolIntroduction Compressor ModuleCompressor Package CompressorGeneral Installation Guidelines Installation GuidelinesInlet and Discharge Pressures Required Component-Inlet Gas ScrubberAmbient Temperature Range Compressor Module Dimensions, in. mm Installation Clearance and DimensionsProcess and Instrumentation Diagrams P&IDs SwitchStatus SwitchesElectrical Controls General ConsiderationsBrushless DC Fan Oil Cooler Fan ControlSingle-Compressor Module Installation Motor Control Compressor Power data based on 480VAC Variable Speed Typical Compressor Module power supply requirementsElectrical Requirements Code DescriptionControl Circuit Terminations Control Wiring Terminations WiringPre-Startup Checklist Initial Startup Compressor ModuleVariable Frequency Drive VFD Terminations During Initial OPERATION, Perform These Checks Post-Startup ChecklistRoutine Maintenance MaintenanceMaintenance summary Maintenance Tools Maintenance ToolsSymptoms Oil ServiceHigh Oil Carryover Possible CauseSingle-Compressor Module Maintenance Servicing the Scavenge Line Orifice Cleaning the Inlet ScreenTroubleshooting Troubleshooting GuideVFD fault codes and descriptions Changing the Second-Stage Separator ElementPlatform troubleshooting guidelines Platform Symptoms DiagnosisSpecifications Compressor Module Specifications Supplier Appendix A - Material Data Safety SheetEmergency Number 989 Product Name and Information Components and Hazard StatementFire and Explosion Hazards Spill or Leak ProceduresReactivity Data Health Hazard DataPage EmersonClimate.com