Emerson SZO22, SZV22 manual Routine Maintenance, Maintenance summary

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Single-Compressor Module

Operation

4.0Maintenance

4.1Routine Maintenance

Perform the maintenance procedures in Table 5 at least once per year or more often if needed.

Oil consumption varies by application and during initial operation. Monitor the oil level routinely to determine a consistent pattern of actual consumption.

Table 3

Maintenance summary

 

 

Components

Maintenance

Reason

For details, see:

 

 

• Monitor and check the oil level.

 

4.3 - Oil Sevice

 

 

 

(page 19)

 

 

 

A low oil level or loss

 

 

 

 

 

 

 

 

 

 

 

of oil in the system will

4.3 - Oil Service

 

 

• Add oil as needed.

result in overheating or

 

 

(page 19)

 

 

 

mechanical failure.

Lubrication

 

 

 

 

• Change oil annually.

 

 

& Cooling

 

A high oil level may result

4.3 - Oil Service

 

Note: Some applications may require more

System

 

in excessive oil carryover

(page 19)

 

frequent service.

 

 

and oil discharge from

 

 

 

• Check the condition of the lubricant

the Compressor Module

 

 

 

periodically. Normal color is clear or light

when the Compressors

 

 

gray.

are turned off.

 

 

 

• Change the oil filter (if equipped) annually

 

 

 

or as required.

 

 

 

 

 

Gas Inlet

 

• Inspect and clean the inlet screen annually

A restricted inlet screen

4.6 - Cleaning

 

the Inlet Screen

System

 

or more often as needed.

will result in reduced flow.

 

(page 21)

 

 

 

 

 

 

 

A restricted scavenge

4.7 - Servicing

 

 

• Inspect and clean the scavenge line orifice

the Scavenge

 

 

line orifice will result in

 

 

annually or more often as needed.

Line Orifice

Second-

 

excessive oil carryover.

 

 

(page 21)

Stage

 

 

 

 

 

• Change the second-stage oil separator

 

4.8 - Changing

Separator

 

A dirty or plugged

 

element annually or more often if

System

 

separator element will

the Second-

 

contaminated.

 

 

result in excessive oil

Stage Separator

 

 

Note: Some applications may require more

Element

 

 

carryover.

 

 

frequent service.

(page 24)

 

 

 

Oil Heat

 

• Ensure heat exchanger cooling fins are clear

 

 

 

of dust and debris.

Exchanger

 

 

• Verify that the fans run freely.

 

 

 

 

 

 

See 5.0 - Troubleshooting on page 22 for additional details.

17

2008SSD-34 (5/11)

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Contents Copeland Scroll Compressor Module Page Table of Contents Table of Contents Figures Compressor Module Nomenclature Important Safety Information Safety Symbols Used in This Manual Safety Alert SymbolIntroduction Compressor ModuleCompressor Package CompressorRequired Component-Inlet Gas Scrubber Installation GuidelinesGeneral Installation Guidelines Inlet and Discharge PressuresAmbient Temperature Range Compressor Module Dimensions, in. mm Installation Clearance and DimensionsProcess and Instrumentation Diagrams P&IDs General Considerations SwitchesSwitchStatus Electrical ControlsBrushless DC Fan Oil Cooler Fan ControlSingle-Compressor Module Installation Motor Control Code Description Typical Compressor Module power supply requirementsCompressor Power data based on 480VAC Variable Speed Electrical RequirementsControl Circuit Terminations Control Wiring Terminations WiringVariable Frequency Drive VFD Terminations Pre-Startup ChecklistInitial Startup Compressor Module During Initial OPERATION, Perform These Checks Post-Startup ChecklistMaintenance summary Routine MaintenanceMaintenance Maintenance Tools Maintenance ToolsPossible Cause Oil ServiceSymptoms High Oil CarryoverSingle-Compressor Module Maintenance Servicing the Scavenge Line Orifice Cleaning the Inlet ScreenChanging the Second-Stage Separator Element Troubleshooting GuideTroubleshooting VFD fault codes and descriptionsPlatform troubleshooting guidelines Platform Symptoms DiagnosisSpecifications Compressor Module Specifications Components and Hazard Statement Appendix A - Material Data Safety SheetSupplier Emergency Number 989 Product Name and InformationHealth Hazard Data Spill or Leak ProceduresFire and Explosion Hazards Reactivity DataPage EmersonClimate.com