Hobart 180 SD manual High Frequency HF, Welding Processes Using HF

Page 24

SECTION 6 – HIGH FREQUENCY (HF)

6-1. Welding Processes Using HF

 

2

 

1

 

1

Work

Work

Gas Tungsten Arc

Submerged Arc

Welding (GTAW)

Welding (SAW)

1 HF Voltage

GTAW – helps arc jump air gap between torch and workpiece and/ or stabilize the arc.

SAW – helps arc reach workpiece through flux granules.

2 Flux

high_freq1 7/95 – S-0693

6-2. Sources Of HF Radiation From Incorrect Installation

Weld Zone

11, 12

50 ft

(15 m)

10 9

8

7

3

13

2

 

 

1

14

Sources Of Direct HF Radiation

1HF source (welding power source with built-in HF or separate HF unit)

2Weld Cables

3Torch

4Work Clamp

4

5

6

5Workpiece

6Work Table

Sources Of Conduction Of HF

7Input Power Cable

8Line Disconnect Device

9Input Supply Wiring

S-0694

Sources Of Reradiation Of HF

10Ungrounded Metal Objects

11Lighting

12Wiring

13Water Pipes And Fixtures

14External Phone And Power Lines

OM-355 Page 20

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Contents OM-355 ProcessesDescription From Hobart to You Table of Contents Page Symbol Usage Marks a special safety messageArc Welding Hazards Electric Shock can killARC Rays can burn eyes and skin Welding can cause fire or explosionFlying Metal can injure eyes Buildup of GAS can injure or killPrincipal Safety Standards EMF Information About PacemakersSignification des symboles Consignes DE Securite Lire Avant UtilisationUN Choc É Lectrique peut tuer LES Fumé ES ET LES GAZ peuvent ê tre dangereuxLE Soudage peut provoquer un incendie ou une explosion DES Particules Volantes peuvent blesser les yeuxLE Bruit peut affecter l’ouïe Risque D’INCENDIE OU LA Chute DE L’APPAREIL peut blesser’EMPLOI Excessif peut DES Organes Mobiles peuvent provoquer des blessuresPrincipales normes de sé curité Information sur les champs é lectromagné tiquesConsignes relatives aux stimulateurs cardiaques Installation Included with Your UnitSelecting a Location MovementDimensions And Weights SpecificationsDuty Cycle Chart Volt-Ampere Curves Weld Output Terminals And Selecting Cable SizesARC Welding can cause Electromagnetic Interference Remote 14 Receptacle Shielding Gas ConnectionsSocket Necting to receptacleElectrical Service Guide Connecting Input PowerInput Voltage Input Amperes at Rated OutputOutput Selector Switch OperationControls Connect remote control see Section OM-355 Example of Remote Amperage Control For TIG Gtaw WeldingSelect weld process Select polarity Select amperage Example Select weld process Select polarityTypical TIG Connections Typical Stick ConnectionsRemote Foot Control ApplicationMaintenance and Troubleshooting Routine MaintenanceProcess and Material Thickness Guide Label Adjusting Spark Gaps TroubleshootingTurn Off power before ad Justing spark gapsElectrical Diagram Circuit Diagram For Welding Power SourceWelding Processes Using HF Sources Of HF Radiation From Incorrect InstallationHigh Frequency HF Correct Installation Ground WireNonmetal Building Metal BuildingSafety Information About Tungsten Selecting and Preparing Tungsten ElectrodeSelecting Tungsten Electrode Preparing Tungsten For DC Electrode Negative Dcen Welding Guidelines for TIG Welding Gtaw Positioning The TorchInstead of thoriated. Tho Mables awayTorch Movement During Welding Tungsten Without Filler RodWelding direction Form pool Tilt torch Tungsten With Filler RodPositioning Torch Tungsten For Various Weld Joints Butt Weld And Stringer Bead Joint Lap Joint Corner JointOM-355 Stick Welding Procedure Weld current starts when electrode touches work- pieceStick Welding Smaw Guidelines Electrode and Amperage Selection Chart Striking an Arc Scratch Start TechniqueStriking an Arc Tapping Technique Poor Weld Bead Characteristics Good Weld Bead CharacteristicsPositioning Electrode Holder 9090 End View of Work AngleConditions That Affect Weld Bead Shape Electrode Movement During WeldingButt Joints Lap JointTee Joint 16 in 1.6 mm Tack WeldsTroubleshooting Porosity Troubleshooting Excessive SpatterWeld Test Possible Causes Corrective ActionsTroubleshooting Incomplete Fusion Troubleshooting Lack Of PenetrationTroubleshooting Excessive Penetration Troubleshooting Burn-Through Troubleshooting Waviness Of BeadTroubleshooting Distortion Parts List Main AssemblyDia Part Description Quantity Mkgs 043 Panel, Front w/Components Page Page Page Service SupportContact your Distributor for Hobart Welding ProductsCall