Hobart 180 SD Guidelines for TIG Welding Gtaw, Positioning The Torch, Instead of thoriated. Tho

Page 28

SECTION 8 – GUIDELINES FOR TIG WELDING (GTAW)

8-1. Positioning The Torch

 

 

Y Grinding the tungsten elec-

 

 

 

trode produces dust and fly-

 

 

 

ing sparks which can cause

 

 

 

injury and start fires. Use lo-

 

 

 

cal exhaust (forced ventila-

 

3

 

tion) at the grinder or wear an

 

 

approved respirator. Read

 

 

 

 

 

 

MSDS for safety information.

 

2

 

Consider using

cerium or

 

 

lanthanum based tungsten

 

 

 

 

 

 

instead of thoriated. Tho-

 

 

 

rium dust contains low-level

 

 

4

radioactive material. Proper-

 

 

ly dispose of grinder dust in

 

 

 

an environmentally safe way.

 

 

 

Wear proper face, hand, and

 

90°

 

body protection. Keep flam-

 

 

 

mables away.

 

 

1

1

Workpiece

 

 

 

Make sure workpiece is clean

 

 

before welding.

 

 

 

2

Work Clamp

 

 

 

Place as close to the weld as

 

10–15°

possible.

 

 

3

Torch

 

 

 

 

 

4

4

Filler Rod (If Applicable)

 

 

5

Gas Cup

 

°

5

6

Tungsten Electrode

6

Select and prepare

tungsten

10–25

 

 

 

according to Sections 7-1, and 7-2

 

 

or 7-3.

 

 

 

Guidelines:

 

5

6

1/16 in

3/16 in Bottom View Of Gas Cup

The inside diameter of the gas cup should be at least three times the tungsten diameter to provide ade- quate shielding gas coverage. (For example, if tungsten is 1/16 in diameter, gas cup should be a minimum of 3/16 in diameter.

Tungsten extension is the distance the tungsten extends out gas cup of torch.

The tungsten extension should be no greater than the inside diameter of the gas cup.

Arc length is the distance from the tungsten to the workpiece.

Ref. ST-161 892

OM-355 Page 24

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Contents Processes OM-355Description From Hobart to You Table of Contents Page Symbol Usage Marks a special safety messageArc Welding Hazards Electric Shock can killARC Rays can burn eyes and skin Welding can cause fire or explosionFlying Metal can injure eyes Buildup of GAS can injure or killPrincipal Safety Standards EMF Information About PacemakersSignification des symboles Consignes DE Securite Lire Avant UtilisationUN Choc É Lectrique peut tuer LES Fumé ES ET LES GAZ peuvent ê tre dangereuxDES Particules Volantes peuvent blesser les yeux LE Soudage peut provoquer un incendie ou une explosionLE Bruit peut affecter l’ouïe Risque D’INCENDIE OU LA Chute DE L’APPAREIL peut blesser’EMPLOI Excessif peut DES Organes Mobiles peuvent provoquer des blessuresInformation sur les champs é lectromagné tiques Principales normes de sé curitéConsignes relatives aux stimulateurs cardiaques Installation Included with Your UnitSelecting a Location MovementSpecifications Dimensions And WeightsDuty Cycle Chart Weld Output Terminals And Selecting Cable Sizes Volt-Ampere CurvesARC Welding can cause Electromagnetic Interference Remote 14 Receptacle Shielding Gas ConnectionsSocket Necting to receptacleElectrical Service Guide Connecting Input PowerInput Voltage Input Amperes at Rated OutputOperation Output Selector SwitchControls Connect remote control see Section OM-355 Example of Remote Amperage Control For TIG Gtaw WeldingSelect weld process Select polarity Select amperage Example Select weld process Select polarityTypical TIG Connections Typical Stick ConnectionsRemote Foot Control ApplicationRoutine Maintenance Maintenance and TroubleshootingProcess and Material Thickness Guide Label Adjusting Spark Gaps TroubleshootingTurn Off power before ad Justing spark gapsElectrical Diagram Circuit Diagram For Welding Power SourceSources Of HF Radiation From Incorrect Installation Welding Processes Using HFHigh Frequency HF Correct Installation Ground WireNonmetal Building Metal BuildingSelecting and Preparing Tungsten Electrode Safety Information About TungstenSelecting Tungsten Electrode Preparing Tungsten For DC Electrode Negative Dcen Welding Guidelines for TIG Welding Gtaw Positioning The TorchInstead of thoriated. Tho Mables awayTorch Movement During Welding Tungsten Without Filler RodWelding direction Form pool Tilt torch Tungsten With Filler RodPositioning Torch Tungsten For Various Weld Joints Butt Weld And Stringer Bead Joint Lap Joint Corner JointOM-355 Weld current starts when electrode touches work- piece Stick Welding ProcedureStick Welding Smaw Guidelines Striking an Arc Scratch Start Technique Electrode and Amperage Selection ChartStriking an Arc Tapping Technique Poor Weld Bead Characteristics Good Weld Bead CharacteristicsPositioning Electrode Holder 9090 End View of Work AngleConditions That Affect Weld Bead Shape Electrode Movement During WeldingButt Joints Lap JointTee Joint 16 in 1.6 mm Tack WeldsTroubleshooting Porosity Troubleshooting Excessive SpatterWeld Test Possible Causes Corrective ActionsTroubleshooting Lack Of Penetration Troubleshooting Incomplete FusionTroubleshooting Excessive Penetration Troubleshooting Waviness Of Bead Troubleshooting Burn-ThroughTroubleshooting Distortion Parts List Main AssemblyDia Part Description Quantity Mkgs 043 Panel, Front w/Components Page Page Page Service SupportHobart Welding Products Contact your Distributor forCall