Hobart 180 SD manual Maintenance and Troubleshooting, Process and Material Thickness Guide Label

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3-6. Process and Material Thickness Guide Label

Guideline For Welding Process And Output For Material

 

 

 

 

 

Material Thickness

 

 

 

 

Material And

22 ga

20 ga

18 ga

16 ga

14 ga

12 ga

11 ga

10 ga

6 ga

2 ga

Weld Output

0.033 in

0.036 in

0.048 in

0.06 in

0.07 in

0.1 in

0.125 in

0.14 in

0.186 in

0.25 in

0.25+ in

 

0.8 mm

0.9 mm

1.2 mm

1.5 mm

1.8 mm

2.5 mm

3.2 mm

3.6 mm

4.8 mm

6.3 mm

6.3+ mm

Steel Or Stainless Steel

 

 

 

 

 

 

 

 

 

SMAW

( )

 

 

 

 

 

 

 

 

 

 

 

DCEN

 

 

 

 

 

 

 

 

 

 

 

ELECTRODE

GTAW

 

 

 

 

GTAW

 

 

With DCEP

NEGATIVE

 

 

 

 

 

 

 

 

 

Output

Aluminum

 

 

 

 

 

 

 

 

 

GTAW

 

Difficult

 

 

 

Recommended

 

 

 

AC

 

 

 

 

 

 

 

 

 

Not

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Recommended

 

 

 

 

 

 

 

 

 

 

 

S-167 338

SECTION 4 – MAINTENANCE AND TROUBLESHOOTING

4-1. Routine Maintenance

Y Disconnect power before maintaining.

. Maintain more often during severe conditions.

3 Months

Replace unreadable labels.

Clean and tighten weld terminals.

Repair or replace cracked weld cable.

Repair or replace cracked gas hose.

Replace o-ring in Electrode/Gas

Output receptacle if cracked.

6 Months

Blow out or vacuum inside.

Or

OM-355 Page 17

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Contents OM-355 ProcessesDescription From Hobart to You Table of Contents Page Marks a special safety message Symbol UsageArc Welding Hazards Electric Shock can killWelding can cause fire or explosion ARC Rays can burn eyes and skinFlying Metal can injure eyes Buildup of GAS can injure or killPrincipal Safety Standards About Pacemakers EMF InformationConsignes DE Securite Lire Avant Utilisation Signification des symbolesUN Choc É Lectrique peut tuer LES Fumé ES ET LES GAZ peuvent ê tre dangereuxLE Soudage peut provoquer un incendie ou une explosion DES Particules Volantes peuvent blesser les yeuxLE Bruit peut affecter l’ouïe LA Chute DE L’APPAREIL peut blesser Risque D’INCENDIE OU’EMPLOI Excessif peut DES Organes Mobiles peuvent provoquer des blessuresPrincipales normes de sé curité Information sur les champs é lectromagné tiquesConsignes relatives aux stimulateurs cardiaques Included with Your Unit InstallationSelecting a Location MovementDimensions And Weights SpecificationsDuty Cycle Chart Volt-Ampere Curves Weld Output Terminals And Selecting Cable SizesARC Welding can cause Electromagnetic Interference Shielding Gas Connections Remote 14 ReceptacleSocket Necting to receptacleConnecting Input Power Electrical Service GuideInput Voltage Input Amperes at Rated OutputOutput Selector Switch OperationControls Example of Remote Amperage Control For TIG Gtaw Welding Connect remote control see Section OM-355Select weld process Select polarity Select amperage Example Select weld process Select polarityTypical Stick Connections Typical TIG ConnectionsRemote Foot Control ApplicationMaintenance and Troubleshooting Routine MaintenanceProcess and Material Thickness Guide Label Troubleshooting Adjusting Spark GapsTurn Off power before ad Justing spark gapsCircuit Diagram For Welding Power Source Electrical DiagramWelding Processes Using HF Sources Of HF Radiation From Incorrect InstallationHigh Frequency HF Ground Wire Correct InstallationNonmetal Building Metal BuildingSafety Information About Tungsten Selecting and Preparing Tungsten ElectrodeSelecting Tungsten Electrode Preparing Tungsten For DC Electrode Negative Dcen Welding Positioning The Torch Guidelines for TIG Welding GtawInstead of thoriated. Tho Mables awayTungsten Without Filler Rod Torch Movement During WeldingWelding direction Form pool Tilt torch Tungsten With Filler RodButt Weld And Stringer Bead Joint Lap Joint Corner Joint Positioning Torch Tungsten For Various Weld JointsOM-355 Stick Welding Procedure Weld current starts when electrode touches work- pieceStick Welding Smaw Guidelines Electrode and Amperage Selection Chart Striking an Arc Scratch Start TechniqueStriking an Arc Tapping Technique Good Weld Bead Characteristics Poor Weld Bead CharacteristicsPositioning Electrode Holder 9090 End View of Work AngleElectrode Movement During Welding Conditions That Affect Weld Bead ShapeLap Joint Butt JointsTee Joint 16 in 1.6 mm Tack WeldsTroubleshooting Excessive Spatter Troubleshooting PorosityWeld Test Possible Causes Corrective ActionsTroubleshooting Incomplete Fusion Troubleshooting Lack Of PenetrationTroubleshooting Excessive Penetration Troubleshooting Burn-Through Troubleshooting Waviness Of BeadTroubleshooting Distortion Main Assembly Parts ListDia Part Description Quantity Mkgs 043 Panel, Front w/Components Page Page Page Support ServiceContact your Distributor for Hobart Welding ProductsCall