Hobart 180 SD manual Operation, Controls, Output Selector Switch

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SECTION 3 – OPERATION

3-1. Controls

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1

Ref. ST-188 714-A

1 Output Selector Switch

YDo not use AC output in damp areas, if movement is confined, or if there is danger of falling. Use AC output ONLY if required for the welding process, and then use a remote control.

YDo not change position of switch while welding or while under load.

Use switch to select Direct Current Electrode Negative (DCEN), AC, or Direct Current Elec- trode Positive (DCEP) output without changing weld output cable connections.

2 Amperage Adjust Control

For Stick (SMAW), use control to adjust amperage.

For remote amperage control used when TIG (GTAW) welding, front panel Amperage control setting is the maximum amperage available at the remote control device.

See Section 3-3 for example of remote amper- age control.

3 Weld Process Switch

Use switch to select weld process.

In Stick position (up), weld output goes On and Off with Power switch.

In GTAW (TIG) position (down), remote control device turns on and adjusts weld output of unit as limited by Amperage control. For Direct Cur- rent Electrode Negative (DCEN), built-in arc starter comes on when needed to start or stabi-

lize welding arc. For AC welding, the arc starter will turn on and stay on to start and stabilize the welding arc. No adjustments needed for arc starter.

4 Output (Contactor) Light

Lights when output (contactor) and unit power are on.

5 Overtemp Light

Lights when unit overheats and shuts down (see Section 4-3).

6Pilot Light

7Power Switch

Use switch to turn unit, fan, and pilot light On and Off.

OM-355 Page 14

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Contents OM-355 ProcessesDescription From Hobart to You Table of Contents Page Arc Welding Hazards Symbol UsageMarks a special safety message Electric Shock can killFlying Metal can injure eyes ARC Rays can burn eyes and skinWelding can cause fire or explosion Buildup of GAS can injure or killPrincipal Safety Standards EMF Information About PacemakersUN Choc É Lectrique peut tuer Signification des symbolesConsignes DE Securite Lire Avant Utilisation LES Fumé ES ET LES GAZ peuvent ê tre dangereuxLE Soudage peut provoquer un incendie ou une explosion DES Particules Volantes peuvent blesser les yeuxLE Bruit peut affecter l’ouïe ’EMPLOI Excessif peut Risque D’INCENDIE OULA Chute DE L’APPAREIL peut blesser DES Organes Mobiles peuvent provoquer des blessuresPrincipales normes de sé curité Information sur les champs é lectromagné tiquesConsignes relatives aux stimulateurs cardiaques Selecting a Location InstallationIncluded with Your Unit MovementDimensions And Weights SpecificationsDuty Cycle Chart Volt-Ampere Curves Weld Output Terminals And Selecting Cable SizesARC Welding can cause Electromagnetic Interference Socket Remote 14 ReceptacleShielding Gas Connections Necting to receptacleInput Voltage Electrical Service GuideConnecting Input Power Input Amperes at Rated OutputOutput Selector Switch OperationControls Select weld process Select polarity Select amperage Example Connect remote control see Section OM-355Example of Remote Amperage Control For TIG Gtaw Welding Select weld process Select polarityRemote Foot Control Typical TIG ConnectionsTypical Stick Connections ApplicationMaintenance and Troubleshooting Routine MaintenanceProcess and Material Thickness Guide Label Turn Off power before ad Adjusting Spark GapsTroubleshooting Justing spark gapsElectrical Diagram Circuit Diagram For Welding Power SourceWelding Processes Using HF Sources Of HF Radiation From Incorrect InstallationHigh Frequency HF Nonmetal Correct InstallationGround Wire Building Metal BuildingSafety Information About Tungsten Selecting and Preparing Tungsten ElectrodeSelecting Tungsten Electrode Preparing Tungsten For DC Electrode Negative Dcen Welding Instead of thoriated. Tho Guidelines for TIG Welding GtawPositioning The Torch Mables awayWelding direction Form pool Tilt torch Torch Movement During WeldingTungsten Without Filler Rod Tungsten With Filler RodPositioning Torch Tungsten For Various Weld Joints Butt Weld And Stringer Bead Joint Lap Joint Corner JointOM-355 Stick Welding Procedure Weld current starts when electrode touches work- pieceStick Welding Smaw Guidelines Electrode and Amperage Selection Chart Striking an Arc Scratch Start TechniqueStriking an Arc Tapping Technique Positioning Electrode Holder Poor Weld Bead CharacteristicsGood Weld Bead Characteristics 9090 End View of Work AngleConditions That Affect Weld Bead Shape Electrode Movement During WeldingTee Joint Butt JointsLap Joint 16 in 1.6 mm Tack WeldsWeld Test Troubleshooting PorosityTroubleshooting Excessive Spatter Possible Causes Corrective ActionsTroubleshooting Incomplete Fusion Troubleshooting Lack Of PenetrationTroubleshooting Excessive Penetration Troubleshooting Burn-Through Troubleshooting Waviness Of BeadTroubleshooting Distortion Parts List Main AssemblyDia Part Description Quantity Mkgs 043 Panel, Front w/Components Page Page Page Service SupportContact your Distributor for Hobart Welding ProductsCall