Hobart Welding Products OM-945 manual Warranty

Page 4

TABLE OF CONTENTS

SECTION 9 − MAINTENANCE − (KOHLER-POWERED UNITS) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32 9-1. Routine Maintenance (Kohler-Powered Units) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32

9-2. Maintenance Label (Kohler-Powered Units) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33

9-3. Servicing Air Cleaner (Kohler−Powered Units) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34

9-4. Overload Protection (Kohler-Powered Units) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35

9-5. Servicing Optional Spark Arrestor (Kohler-Powered Units) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35

9-6. Changing Engine Oil, Oil Filter, and Fuel Filter (Kohler-Powered Units) . . . . . . . . . . . . . . . . . . . . . . . . . 36

9-7. Adjusting Engine Speed (Kohler-Powered Units) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37

SECTION 10 − TROUBLESHOOTING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38 SECTION 11 − ELECTRICAL DIAGRAM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41 SECTION 12 − GENERATOR POWER GUIDELINES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 42 SECTION 13 − STICK WELDING (SMAW) GUIDELINES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 49 SECTION 14 − PARTS LIST . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 58

WARRANTY

Page 3 Page 5
Image 4
Page 3 Page 5
Contents Processes DescriptionOM-945194 047AD 2007−05 Stick Smaw WeldingFrom Hobart to You Table of Contents Warranty Symbol Usage Arc Welding HazardsElectric Shock can kill HOT Parts can cause severe burnsFumes and Gases can be hazardous Buildup of GAS can injure or killARC Rays can burn eyes and skin Welding can cause fire or explosionEngine Hazards Compressed Air HazardsWelding Wire can cause injury HOT Parts can cause burns and injuryFire or Explosion hazard Falling Unit can cause injuryPrincipal Safety Standards California Proposition 65 WarningsEMF Information Radiation can cause interference− Consignes DE Sécurité − Lire Avant Utilisation Signification des symbolesUN Choc Électrique peut tuer LES Fumées ET LES GAZ peuvent être dangereux DES Pièces Chaudes peuvent provoquer des brûlures gravesLE Soudage peut provoquer un in cendie ou une explosion ’EXPLOSION DE LA Batterie peu LE Bruit peut affecter l’ouïeDES Organes Mobiles peuvent pro voquer des blessures ’AIR Comprimé peut provoquer des blessures LA Chaleur DU Moteur peut pro- voquer un incendieRisque D’INCENDIE OU D’EXPLO- Sion LE Surchauffement peut endom- mager le moteur électrique DES Organes Mobiles peuvent provoquer des blessuresLES Fils DE Soudage peuvent provoquer des blessures ’EMPLOI Excessif peutPrincipales normes de sécurité Proposition californienne 65 AvertissementsInformation EMF − Specifications Symbol DefinitionsWeld, Power, and Engine Specifications Welding Weld Output Rated Maximum Single-Phase FuelDimensions, Weights, and Operating Angles Generator Power CurveHeight WidthFuel Consumption All Models Duty Cycle100% Duty Cycle at 170 Amperes CC/DC 60% Duty Cycle at 210 Amperes CC/DCMaterial Thickness Reference Chart Volt-Ampere Curves− Installation Installing Welding GeneratorEngine Prestart Checks Kohler-Powered Units Engine Prestart Checks Robin-Powered UnitsOil Activating The Dry Charge Battery If Applicable Connecting the BatteryInstalling Exhaust Pipe Weld Output TerminalsEngine backfire can cause se Tools Needed 1/2Connecting To Weld Output Terminals Selecting Weld Cable Sizes− Operating the Welding Generator Engine Control SwitchFront Panel Controls Cold Weather Engine Operation Amperage Selection Table For Stick Smaw ElectrodesInfrequently Loaded− Operating Auxiliary Equipment Standard ReceptaclesTacle RC2 Tacle RC3Optional Generator Power Receptacles Gfci Receptacle OptionCurrent Available in Amperes 240 Receptacle− Maintenance ROBIN-POWERED Units Routine Maintenance Robin-Powered UnitsMaintenance Label Robin-Powered Units Servicing Air Cleaner Robin−Powered Units Stop engine and let coolServicing Optional Spark Arrestor Robin-Powered Units Overload Protection Robin-Powered UnitsStop engine. Disconnect nega- tive − battery cable Oil Drain Valve 2 ID x 7 in Hose Oil Filter Fill crankcase with new oil to fullFull Fuel LineIdle Speed Adjustment Adjusting Engine Speed Robin-Powered UnitsStop engine Routine Maintenance Kohler-Powered Units = Check = Change ~ = Clean = ReplaceRecycle engine Fluids Hours Weld Cables Slip RingsMaintenance Label Kohler-Powered Units Servicing Air Cleaner Kohler−Powered Units Servicing Optional Spark Arrestor Kohler-Powered Units Overload Protection Kohler-Powered UnitsTools Needed 802 339-G / S-0842 Adjusting Engine Speed Kohler-Powered Units Adjustment NutLoosen lock nut. Turn adjustment Reinstall wrapper Top View Tools Needed 3/8− Troubleshooting TroubleshootingGenerator Power WeldingEngine Check fuel levelInstall engine manufacturer’s kit for cold-weather operation Od of time− Electrical Diagram − Generator Power Guidelines Selecting EquipmentGrounding Generator To Truck Or Trailer Frame Bed liners, shipping skids,Grounding When Supplying Building Systems How Much Power Does Equipment Require?Ground generator to system Amperes x Volts = WattsApproximate Power Requirements For Industrial Motors Approximate Power Requirements For Farm/Home EquipmentIndustrial Motors Rating Starting Watts Running Watts Farm/Home Equipment Rating Starting Watts Running WattsApproximate Power Requirements For Contractor Equipment Contractor Rating Starting Watts Running WattsPower Required To Start Motor How Much Power Can Generator Supply?Single-Phase Induction Motor Starting Requirements KVA/HP x HP x 1000 / Volts = Starting AmperageTypical Connections To Supply Standby Power Selecting Extension Cord Use Shortest Cord Possible Cord Lengths for 120 Volt LoadsCurrent Load Watts Amperes Cord Lengths for 240 Volt LoadsStick Welding Procedure − Stick Welding Smaw GuidelinesStriking an Arc − Scratch Start Technique Electrode and Amperage Selection ChartStriking an Arc − Tapping Technique Poor Weld Bead Characteristics Good Weld Bead CharacteristicsPositioning Electrode Holder 10-30 9090Conditions That Affect Weld Bead Shape Electrode Movement During WeldingButt Joints Lap JointTee Joint Or LessTroubleshooting − Porosity Troubleshooting − Excessive SpatterWeld Test Possible Causes Corrective ActionsTroubleshooting − Lack Of Penetration Troubleshooting − Incomplete FusionTroubleshooting − Excessive Penetration Troubleshooting − Waviness Of Bead Troubleshooting − Burn-ThroughTroubleshooting − Distortion Welding Symbols − Parts List 44 − FIG20 − FIG 37 25Main Assembly Panel, Front w/Components Panel, Front w/Components -1Item Generator -1Item Support ServiceAssistance Contact your Distributor for Hobart Welding Products
Related manuals
Manual 64 pages 15.1 Kb
Top Page Image Contents