Hobart Welding Products OM-945 manual Operating the Welding Generator, Front Panel Controls

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SECTION 6 − OPERATING THE WELDING GENERATOR

.

.

If the unit is extremely overloaded, weld and generator power will stop. Turn unit off and restart to reset the generator protection circuit and restore weld generator power output.

If the rated output of the unit is exceeded, engine speed may vary rapidly until the weld or generator load is reduced.

6-1. Front Panel Controls

 

 

 

 

1

4

2

3

 

1 Engine Control Switch

Use switch to start engine, select speed, and stop engine. In Run/Idle position, engine runs at idle speed at no load, and weld/power speed under load. In Run position, engine runs at weld/power speed.

2 Engine Choke Control

Use control to change engine air-fuel mix.

To Start: pull out choke and turn Engine Con- trol switch to Start position. Release switch and slowly push choke in when engine starts.

.If the engine does not start, let the engine

come to a complete stop before attempt- ing restart.

.During cold weather some gasoline en-

gines encounter difficulties that are easily remedied. See Section 6-2and 10-1.

Ref.226 427-A

To Stop: turn Engine Control switch to Off position.

3Engine Hour Meter

4Amperage Control

Use control to select weld amperage. Select amperage according to electrode being used (see Section 6-3). Control may be adjusted while welding. Control does not affect gener- ator power output.

OM-945 Page 21

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Contents Description ProcessesOM-945194 047AD 2007−05 Stick Smaw WeldingFrom Hobart to You Table of Contents Warranty Arc Welding Hazards Symbol UsageElectric Shock can kill HOT Parts can cause severe burnsBuildup of GAS can injure or kill Fumes and Gases can be hazardousARC Rays can burn eyes and skin Welding can cause fire or explosionCompressed Air Hazards Engine HazardsHOT Parts can cause burns and injury Welding Wire can cause injuryFire or Explosion hazard Falling Unit can cause injuryCalifornia Proposition 65 Warnings Principal Safety StandardsEMF Information Radiation can cause interference− Consignes DE Sécurité − Lire Avant Utilisation Signification des symbolesUN Choc Électrique peut tuer LES Fumées ET LES GAZ peuvent être dangereux DES Pièces Chaudes peuvent provoquer des brûlures gravesLE Soudage peut provoquer un in cendie ou une explosion ’EXPLOSION DE LA Batterie peu LE Bruit peut affecter l’ouïeDES Organes Mobiles peuvent pro voquer des blessures ’AIR Comprimé peut provoquer des blessures LA Chaleur DU Moteur peut pro- voquer un incendieRisque D’INCENDIE OU D’EXPLO- Sion DES Organes Mobiles peuvent provoquer des blessures LE Surchauffement peut endom- mager le moteur électriqueLES Fils DE Soudage peuvent provoquer des blessures ’EMPLOI Excessif peutPrincipales normes de sécurité Proposition californienne 65 AvertissementsInformation EMF Symbol Definitions − SpecificationsWeld, Power, and Engine Specifications Welding Weld Output Rated Maximum Single-Phase FuelGenerator Power Curve Dimensions, Weights, and Operating AnglesHeight WidthDuty Cycle Fuel Consumption All Models100% Duty Cycle at 170 Amperes CC/DC 60% Duty Cycle at 210 Amperes CC/DCVolt-Ampere Curves Material Thickness Reference ChartInstalling Welding Generator − InstallationEngine Prestart Checks Kohler-Powered Units Engine Prestart Checks Robin-Powered UnitsOil Connecting the Battery Activating The Dry Charge Battery If ApplicableWeld Output Terminals Installing Exhaust PipeEngine backfire can cause se Tools Needed 1/2Selecting Weld Cable Sizes Connecting To Weld Output Terminals− Operating the Welding Generator Engine Control SwitchFront Panel Controls Amperage Selection Table For Stick Smaw Electrodes Cold Weather Engine OperationInfrequently LoadedStandard Receptacles − Operating Auxiliary EquipmentTacle RC2 Tacle RC3Gfci Receptacle Option Optional Generator Power ReceptaclesReceptacle Current Available in Amperes 240Routine Maintenance Robin-Powered Units − Maintenance ROBIN-POWERED UnitsMaintenance Label Robin-Powered Units Stop engine and let cool Servicing Air Cleaner Robin−Powered UnitsServicing Optional Spark Arrestor Robin-Powered Units Overload Protection Robin-Powered UnitsStop engine. Disconnect nega- tive − battery cable Fill crankcase with new oil to full Oil Drain Valve 2 ID x 7 in Hose Oil FilterFull Fuel LineIdle Speed Adjustment Adjusting Engine Speed Robin-Powered UnitsStop engine = Check = Change ~ = Clean = Replace Routine Maintenance Kohler-Powered UnitsRecycle engine Fluids Hours Weld Cables Slip RingsMaintenance Label Kohler-Powered Units Servicing Air Cleaner Kohler−Powered Units Servicing Optional Spark Arrestor Kohler-Powered Units Overload Protection Kohler-Powered UnitsTools Needed 802 339-G / S-0842 Adjustment Nut Adjusting Engine Speed Kohler-Powered UnitsLoosen lock nut. Turn adjustment Reinstall wrapper Top View Tools Needed 3/8Troubleshooting − TroubleshootingGenerator Power WeldingCheck fuel level EngineOd of time Install engine manufacturer’s kit for cold-weather operation− Electrical Diagram Selecting Equipment − Generator Power GuidelinesGrounding Generator To Truck Or Trailer Frame Bed liners, shipping skids,How Much Power Does Equipment Require? Grounding When Supplying Building SystemsGround generator to system Amperes x Volts = WattsApproximate Power Requirements For Farm/Home Equipment Approximate Power Requirements For Industrial MotorsIndustrial Motors Rating Starting Watts Running Watts Farm/Home Equipment Rating Starting Watts Running WattsContractor Rating Starting Watts Running Watts Approximate Power Requirements For Contractor EquipmentHow Much Power Can Generator Supply? Power Required To Start MotorSingle-Phase Induction Motor Starting Requirements KVA/HP x HP x 1000 / Volts = Starting AmperageTypical Connections To Supply Standby Power Cord Lengths for 120 Volt Loads Selecting Extension Cord Use Shortest Cord PossibleCurrent Load Watts Amperes Cord Lengths for 240 Volt Loads− Stick Welding Smaw Guidelines Stick Welding ProcedureStriking an Arc − Scratch Start Technique Electrode and Amperage Selection ChartStriking an Arc − Tapping Technique Good Weld Bead Characteristics Poor Weld Bead CharacteristicsPositioning Electrode Holder 10-30 9090Electrode Movement During Welding Conditions That Affect Weld Bead ShapeLap Joint Butt JointsTee Joint Or LessTroubleshooting − Excessive Spatter Troubleshooting − PorosityWeld Test Possible Causes Corrective ActionsTroubleshooting − Lack Of Penetration Troubleshooting − Incomplete FusionTroubleshooting − Excessive Penetration Troubleshooting − Waviness Of Bead Troubleshooting − Burn-ThroughTroubleshooting − Distortion Welding Symbols 44 − FIG − Parts List20 − FIG 37 25Main Assembly Panel, Front w/Components Panel, Front w/Components -1Item Generator -1Item Support ServiceAssistance Hobart Welding Products Contact your Distributor for
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