Hobart Welding Products OM-945 manual Adjusting Engine Speed Kohler-Powered Units, Adjustment Nut

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9-7. Adjusting Engine Speed (Kohler-Powered Units)

2200 ± 50 rpm

3700 ± 50 rpm

After tuning engine, check engine speeds with a tachometer (see table). If necessary, adjust speeds as follows:

Start engine and run until warm.

Remove wrapper to access speed adjustments.

Idle Speed Adjustment

 

 

Move Engine Control switch to

1

 

Run/Idle position.

 

 

1

Throttle Solenoid

 

 

2

Mounting Screws

 

 

3

Idle Speed Screw

 

 

Loosen mounting screws. Adjust

 

 

solenoid position so engine runs at

5

 

idle speed. If necessary, back out

 

idle speed screw so solenoid can

 

2

4

be moved to correct position. Tight-

 

 

 

en mounting screws. Be sure sole-

 

 

noid linkage works smoothly.

 

 

Turn idle speed screw for fine

 

 

adjustments.

 

 

Weld/Power Speed Adjustment

 

 

Move Engine Control switch to Run

 

 

position.

 

 

4

Weld/Power Speed

 

 

 

Adjustment Nut

 

 

5

Lock Nut

 

 

Loosen lock nut. Turn adjustment

3

 

nut until engine runs at weld/power

 

speed. Tighten lock nut.

! Stop engine.

Reinstall wrapper.

Top View

Tools Needed:

1/4, 3/8 in

802 339-G / 801 209-A

OM-945 Page 37

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Contents Description ProcessesOM-945194 047AD 2007−05 Stick Smaw WeldingFrom Hobart to You Table of Contents Warranty Arc Welding Hazards Symbol UsageElectric Shock can kill HOT Parts can cause severe burnsBuildup of GAS can injure or kill Fumes and Gases can be hazardousARC Rays can burn eyes and skin Welding can cause fire or explosionCompressed Air Hazards Engine HazardsHOT Parts can cause burns and injury Welding Wire can cause injuryFire or Explosion hazard Falling Unit can cause injuryCalifornia Proposition 65 Warnings Principal Safety StandardsEMF Information Radiation can cause interferenceUN Choc Électrique peut tuer Signification des symboles− Consignes DE Sécurité − Lire Avant Utilisation LE Soudage peut provoquer un in cendie ou une explosion DES Pièces Chaudes peuvent provoquer des brûlures gravesLES Fumées ET LES GAZ peuvent être dangereux DES Organes Mobiles peuvent pro voquer des blessures LE Bruit peut affecter l’ouïe’EXPLOSION DE LA Batterie peu Risque D’INCENDIE OU D’EXPLO- Sion LA Chaleur DU Moteur peut pro- voquer un incendie’AIR Comprimé peut provoquer des blessures DES Organes Mobiles peuvent provoquer des blessures LE Surchauffement peut endom- mager le moteur électriqueLES Fils DE Soudage peuvent provoquer des blessures ’EMPLOI Excessif peutInformation EMF Proposition californienne 65 AvertissementsPrincipales normes de sécurité Symbol Definitions − SpecificationsWeld, Power, and Engine Specifications Welding Weld Output Rated Maximum Single-Phase FuelGenerator Power Curve Dimensions, Weights, and Operating AnglesHeight WidthDuty Cycle Fuel Consumption All Models100% Duty Cycle at 170 Amperes CC/DC 60% Duty Cycle at 210 Amperes CC/DCVolt-Ampere Curves Material Thickness Reference ChartInstalling Welding Generator − InstallationOil Engine Prestart Checks Robin-Powered UnitsEngine Prestart Checks Kohler-Powered Units Connecting the Battery Activating The Dry Charge Battery If ApplicableWeld Output Terminals Installing Exhaust PipeEngine backfire can cause se Tools Needed 1/2Selecting Weld Cable Sizes Connecting To Weld Output TerminalsFront Panel Controls Engine Control Switch− Operating the Welding Generator Amperage Selection Table For Stick Smaw Electrodes Cold Weather Engine OperationInfrequently LoadedStandard Receptacles − Operating Auxiliary EquipmentTacle RC2 Tacle RC3Gfci Receptacle Option Optional Generator Power ReceptaclesReceptacle Current Available in Amperes 240Routine Maintenance Robin-Powered Units − Maintenance ROBIN-POWERED UnitsMaintenance Label Robin-Powered Units Stop engine and let cool Servicing Air Cleaner Robin−Powered UnitsStop engine. Disconnect nega- tive − battery cable Overload Protection Robin-Powered UnitsServicing Optional Spark Arrestor Robin-Powered Units Fill crankcase with new oil to full Oil Drain Valve 2 ID x 7 in Hose Oil FilterFull Fuel LineStop engine Adjusting Engine Speed Robin-Powered UnitsIdle Speed Adjustment = Check = Change ~ = Clean = Replace Routine Maintenance Kohler-Powered UnitsRecycle engine Fluids Hours Weld Cables Slip RingsMaintenance Label Kohler-Powered Units Servicing Air Cleaner Kohler−Powered Units Tools Needed Overload Protection Kohler-Powered UnitsServicing Optional Spark Arrestor Kohler-Powered Units 802 339-G / S-0842 Adjustment Nut Adjusting Engine Speed Kohler-Powered UnitsLoosen lock nut. Turn adjustment Reinstall wrapper Top View Tools Needed 3/8Troubleshooting − TroubleshootingGenerator Power WeldingCheck fuel level EngineOd of time Install engine manufacturer’s kit for cold-weather operation− Electrical Diagram Selecting Equipment − Generator Power GuidelinesGrounding Generator To Truck Or Trailer Frame Bed liners, shipping skids,How Much Power Does Equipment Require? Grounding When Supplying Building SystemsGround generator to system Amperes x Volts = WattsApproximate Power Requirements For Farm/Home Equipment Approximate Power Requirements For Industrial MotorsIndustrial Motors Rating Starting Watts Running Watts Farm/Home Equipment Rating Starting Watts Running WattsContractor Rating Starting Watts Running Watts Approximate Power Requirements For Contractor EquipmentHow Much Power Can Generator Supply? Power Required To Start MotorSingle-Phase Induction Motor Starting Requirements KVA/HP x HP x 1000 / Volts = Starting AmperageTypical Connections To Supply Standby Power Cord Lengths for 120 Volt Loads Selecting Extension Cord Use Shortest Cord PossibleCurrent Load Watts Amperes Cord Lengths for 240 Volt Loads− Stick Welding Smaw Guidelines Stick Welding ProcedureStriking an Arc − Tapping Technique Electrode and Amperage Selection ChartStriking an Arc − Scratch Start Technique Good Weld Bead Characteristics Poor Weld Bead CharacteristicsPositioning Electrode Holder 10-30 9090Electrode Movement During Welding Conditions That Affect Weld Bead ShapeLap Joint Butt JointsTee Joint Or LessTroubleshooting − Excessive Spatter Troubleshooting − PorosityWeld Test Possible Causes Corrective ActionsTroubleshooting − Excessive Penetration Troubleshooting − Incomplete FusionTroubleshooting − Lack Of Penetration Troubleshooting − Distortion Troubleshooting − Burn-ThroughTroubleshooting − Waviness Of Bead Welding Symbols 44 − FIG − Parts List20 − FIG 37 25Main Assembly Panel, Front w/Components Panel, Front w/Components -1Item Generator -1Item Assistance ServiceSupport Hobart Welding Products Contact your Distributor for
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