Hobart Welding Products OM-240 438E manual Service, Support, Assistance

Page 63

Warranty Questions?

Call

1-800-332-3281

7 AM − 5 PM EST

Effective January 1, 2011

5/3/1 WARRANTY applies to all Hobart welding equipment, plasma cutters and spot welders with a serial number preface of MB or newer.

This limited warranty supersedes all previous Hobart warranties and is exclusive with

no other guarantees or warranties expressed or implied.

Hobart products are serviced by Hobart or Miller Authorized Service Agencies.

Service

You always get the fast, reliable response you need. Most replacement parts can be in your hands in 24 hours.

Support

Need fast answers to the tough welding questions? Contact your distributor or call 1-800-332-3281. The expertise of the distributor and Hobart is there to help you, every step of the way.

Assistance

Visit the Hobart website: www.HobartWelders.com

LIMITED WARRANTY − Subject to the terms and conditions below, Hobart/Miller Electric Mfg. Co., Appleton, Wisconsin, warrants to its original retail purchaser that new Hobart equipment sold after the effective date of this limited warranty is free of defects in material and workmanship at the time it is shipped by Hobart. THIS WARRANTY IS EXPRESSLY IN LIEU OF ALL OTHER WARRANTIES, EXPRESS OR IMPLIED, INCLUDING THE WARRANTIES OF MERCHANTABILITY AND FITNESS.

Within the warranty periods listed below, Hobart/Miller will repair or replace any warranted parts or components that fail due to such defects in material or workmanship. Hobart/Miller must be notified in writing within thirty (30) days of such defect or failure, at which time Hobart/Miller will provide instructions on the warranty claim procedures to be followed.

Hobart/Miller shall honor warranty claims on warranted equipment listed below in the event of such a failure within the warranty time periods. All warranty time periods start on the delivery date of the equipment to the original retail purchaser, and not to exceed one year after the equipment is shipped to a North American distributor or eighteen months after the equipment is shipped to an International distributor.

1.5 Years — Parts and Labor

*Original Main Power Rectifiers only to include SCRs, diodes, and discrete rectifier modules

*Reactors

*Stabilizers

*Transformers

2.3 Years — Parts and Labor

*Drive Systems

*Idle Module

*PC Boards

*Rotors, Stators and Brushes

*Solenoid Valves

*Spot Welder Transformer

*Switches and Controls

3.1 Year — Parts and Labor Unless Specified

(90 days for industrial use)

*Accessories

*Batteries (Trek 180 Only)

*Contactors

*Field Options

(NOTE: Field options are covered for the remaining warranty period of the product they are installed in, or for a minimum of one year — whichever is greater.)

*Flowgauge and Flowmeter Regulators (No Labor)

*HF Units

*MIG Guns/TIG Torches

*Motor-Driven Guns

*Plasma Cutting Torches

*Regulators

*Relays

*Remote Controls

*Replacement Parts (No labor) − 90 days

*Running Gear/Trailers

*Water Coolant Systems

4.Engines, batteries (except Trek 180) and tires are warranted separately by the manufacturer.

Hobart’s 5/3/1 Limited Warranty shall not apply to:

1.Consumable components; such as contact tips, cutting nozzles, contactors, brushes, relays, work station table tops and welding curtains, or parts that fail due to normal wear. (Exception: brushes and relays are covered on all engine-driven products.)

2.Items furnished by Hobart/Miller, but manufactured by others, such as engines or trade accessories. These items are covered by the manufacturer’s warranty, if any.

3.Equipment that has been modified by any party other than Hobart/Miller, or equipment that has been improperly installed, improperly operated or misused based upon industry standards, or equipment which has not had reasonable and necessary maintenance, or equipment which has been used for operation outside of the specifications for the equipment.

HOBART PRODUCTS ARE INTENDED FOR PURCHASE AND USE BY COMMERCIAL/INDUSTRIAL USERS AND PERSONS TRAINED AND EXPERIENCED IN THE USE AND MAINTENANCE OF WELDING EQUIPMENT.

In the event of a warranty claim covered by this warranty, the exclusive remedies shall be, at Hobart’s/Miller’s option: (1) repair; or (2) replacement; or, where authorized in writing by Hobart/Miller in appropriate cases, (3) the reasonable cost of repair or replacement at an authorized Hobart/Miller service station; or (4) payment of or credit for the purchase price (less reasonable depreciation based upon actual use) upon return of the goods at customer’s risk and expense. Hobart’s/Miller’s option of repair or replacement will be F.O.B., Factory at Appleton, Wisconsin, or F.O.B. at a Hobart/Miller authorized service facility as determined by Hobart/Miller. Therefore no compensation or reimbursement for transportation costs of any kind will be allowed.

TO THE EXTENT PERMITTED BY LAW, THE REMEDIES PROVIDED HEREIN ARE THE SOLE AND EXCLUSIVE REMEDIES. IN NO EVENT SHALL HOBART/MILLER BE LIABLE FOR DIRECT, INDIRECT, SPECIAL, INCIDENTAL OR CONSEQUENTIAL DAMAGES (INCLUDING LOSS OF PROFIT), WHETHER BASED ON CONTRACT, TORT OR ANY OTHER LEGAL THEORY.

ANY EXPRESS WARRANTY NOT PROVIDED HEREIN AND

ANY IMPLIED WARRANTY, GUARANTY OR REPRESENTATION AS TO PERFORMANCE, AND ANY REMEDY FOR BREACH OF CONTRACT TORT OR ANY OTHER LEGAL THEORY WHICH, BUT FOR THIS PROVISION, MIGHT ARISE BY IMPLICATION, OPERATION OF LAW, CUSTOM OF TRADE OR COURSE OF DEALING, INCLUDING ANY IMPLIED WARRANTY OF MERCHANTABILITY OR FITNESS FOR PARTICULAR PURPOSE, WITH RESPECT TO ANY AND ALL EQUIPMENT FURNISHED BY HOBART/MILLER IS EXCLUDED AND DISCLAIMED BY Hobart/Miller.

Some states in the U.S.A. do not allow limitations of how long an implied warranty lasts, or the exclusion of incidental, indirect, special or consequential damages, so the above limitation or exclusion may not apply to you. This warranty provides specific legal rights, and other rights may be available, but may vary from state to state.

In Canada, legislation in some provinces provides for certain additional warranties or remedies other than as stated herein, and to the extent that they may not be waived, the limitations and exclusions set out above may not apply. This Limited Warranty provides specific legal rights, and other rights may be available, but may vary from province to province.

hobart_warr 2011−01

Image 63
Contents OM-240 438E ProcessesDescription Protect Your Investment From Hobart to YouTable of Contents 10-1 HOT Parts can burn Symbol UsageArc Welding Hazards Electric Shock can killWelding can cause fire or explosion Fumes and Gases can be hazardousBuildup of GAS can injure or kill ARC Rays can burn eyes and skinEngine Hazards Hydraulic Fluid can injure or kill Hydraulic HazardsCompressed Air Hazards Hydraulic Equipment can injure or killFalling Equipment can injure Compressed AIR can injure or killFire or Explosion hazard Overheating can damage motorsCalifornia Proposition 65 Warnings Principal Safety Standards EMF InformationAbout Implanted Medical Devices Indique des instructions spécifiques Signification des symboles− Consignes DE Sécurité − Lire Avant Utilisation UN Choc Électrique peut tuerLE Bruit peut affecter l’ouïe LES Pièces Chaudes peuvent provoquer des brûluresLES Fumées ET LES GAZ peu- vent être dangereux LE Soudage peut provoquer un incendie ou une explosionLes Pièces Mobiles peuvent causer des blessures ’EXPLOSION DE LA Batterie peut provoquer des blessuresLA Chaleur DU Moteur peut pro- voquer un incendie LES Étincelles À L’ÉCHAPPEMENT peuvent provoquer un incendieLire LES Instructions LES Étincelles Projetées peuvent provoquer des blessures Risque D’INCENDIE OULA Chute DE L’ÉQUIPEMENT peut provoquer des blessures LE Surchauffement peut endommager le moteur électriqueProposition californienne 65 Avertissements UNE Remorque QUI Bascule peut provoquer des blessuresLE Soudage À L’ARC risque de provoquer des interférences Principales normes de sécurité Informations relatives aux CEMEn ce qui concerne les implants médicaux − Definitions − SpecificationsSymbol Definitions Weld, Power, and Engine SpecificationsWeight 562 lb 254 kg Dimensions, Weights, And Operating AnglesDuty Cycle Dimensions For Units With Optional Running GearDimensions Duty CycleFor CC/AC Mode For CC/DC ModeVolt-Ampere Curves Fuel Consumption Generator Power CurveMovement Location / Airflow Clearance − InstallationInstalling Welding Generator Serial Number And Rating Label LocationGND/PE Grounding Generator To Truck Or Trailer FrameOil Engine Prestart Checks+ − Installing Exhaust PipeConnecting Or Replacing the Battery Connect negative − battery cable lastConnecting To Weld Output Terminals Stop engine Failure to properly connectTools Needed 3/4 100 150 200 250 Selecting Weld Cable Sizes150 ft 200 ft 250 ft 350 ft 400 ft 45 m 60 m 70 m 90 m 105 m 120 mStart Your Professional Welding Career Now Fine Control Engine Control Switch− Operating the Welding Generator Front Panel ControlsFrequently Loaded Cold Weather Engine OperationInfrequently LoadedTypical Stick Welding Connections And Control Settings Stop engineElectrode At least once a month, run engine at − Operating Auxiliary EquipmentStandard Receptacles Gfci Receptacle OptionReceptacle Simultaneous Weld And PowerWiring Optional 240 Volt Plug Current Available in Amperes 240Maintenance Label − Maintenance500 Routine Maintenance100 200Servicing Air Cleaner Before Adding Oil Running engine Changing Engine Oil, Oil Filter, and Fuel FilterStop engine and let cool Close valve and valve capTurn idle speed screw for fine ad- justments Adjusting Engine SpeedIdle Speed Adjustment Weld/Power Speed AdjustmentFuse F1 See Section Stop engine. Disconnect negative − battery cableOverload Protection Servicing Optional Spark ArrestorTrouble Remedy − TroubleshootingWelding Troubleshooting Generator Power TroubleshootingCheck fuel level Engine TroubleshootingCheck receptacle wiring and connections Ers SR2 and SR3Recommended Spare Parts − Parts ListControl switch S2, and throttle solenoid TS1 Recommended Spare PartsCircuit Diagram For Welding Generator − Electrical Diagrams240 424-B Selecting Equipment − Generator Power GuidelinesElectrical codes Grounding When Supplying Building SystemsHow Much Power Does Equipment Require? Use ground device as statedFarm/Home Equipment Rating Starting Watts Running Watts Approximate Power Requirements For Industrial MotorsApproximate Power Requirements For Farm/Home Equipment Industrial Motors Rating Starting Watts Running WattsContractor Rating Starting Watts Running Watts Approximate Power Requirements For Contractor EquipmentKVA/HP x HP x 1000 / Volts = Starting Amperage Power Required To Start MotorHow Much Power Can Generator Supply? Single-Phase Induction Motor Starting RequirementsTypical Connections To Supply Standby Power Selecting Extension Cord Use Shortest Cord Possible Electrode touches work Stick Welding Procedure− Stick Welding Smaw Guidelines Weld current starts whenTapping Technique Electrode and Amperage Selection ChartStriking an Arc Scratch TechniqueEnd View Of Work Angle Side View Of Electrode Angle 10-30 Poor Weld Bead CharacteristicsGood Weld Bead Characteristics Positioning Electrode HolderNormal Conditions That Affect Weld Bead ShapeElectrode Movement During Welding Electrode AngleOr Less Groove Butt JointsLap Joint Tee JointWeld bead TroubleshootingWeld Test Possible Causes Corrective ActionsDirection Lack of Penetration Good PenetrationGood Penetration Excessive Penetration Metal remainsSOCKET/WRENCH Selection Table Standard Metric Service SupportAssistance Hobart Welding Products Contact your Distributor for