Hobart Welding Products OM-240 438E manual Principales normes de sécurité

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2-8. Principales normes de sécurité

Safety in Welding, Cutting, and Allied Processes, ANSI Standard Z49.1, from Global Engineering Documents (phone: 1-877-413-5184, website: www.global.ihs.com).

Safe Practices for the Preparation of Containers and Piping for Welding and Cutting, American Welding Society Standard AWS F4.1, from Glob- al Engineering Documents (phone: 1-877-413-5184, website: www.global.ihs.com).

National Electrical Code, NFPA Standard 70, from National Fire Protec- tion Association, Quincy, MA 02269 (phone: 1-800-344-3555, website: www.nfpa.org and www. sparky.org).

Safe Handling of Compressed Gases in Cylinders, CGA Pamphlet P-1, from Compressed Gas Association, 4221 Walney Road, 5th Floor, Chantilly, VA 20151 (phone: 703-788-2700, website:www.cganet.com).

Safety in Welding, Cutting, and Allied Processes, CSA Standard W117.2, from Canadian Standards Association, Standards Sales, 5060 Spectrum Way, Suite 100, Ontario, Canada L4W 5NS (phone: 800-463-6727, website: www.csa-international.org).

Battery Chargers, CSA Standard C22.2 NO 107.2−01, from Canadian Standards Association, Standards Sales, 5060 Spectrum Way, Suite 100, Ontario, Canada L4W 5NS (phone: 800-463-6727, website: www.csa-international.org).

Safe Practice For Occupational And Educational Eye And Face Protec- tion, ANSI Standard Z87.1, from American National Standards Institute,

2-9. Informations relatives aux CEM

Le courant électrique qui traverse tout conducteur génère des champs électromagnétiques (CEM) à certains endroits. Le courant de soudage crée un CEM autour du circuit et du matériel de soudage. Les CEM peuvent créer des interférences avec certains implants médicaux comme des stimulateurs cardiaques. Des mesures de protection pour les porteurs d’implants médicaux doivent être prises: par exemple, des restrictions d’accès pour les passants ou une évaluation individuelle des risques pour les soudeurs. Tous les soudeurs doivent appliquer les procédures suivantes pour minimiser l’exposition aux CEM provenant du circuit de soudage:

1.Rassembler les câbles en les torsadant ou en les attachant avec du ruban adhésif ou avec une housse.

2.Ne pas se tenir au milieu des câbles de soudage. Disposer les câbles d’un côté et à distance de l’opérateur.

3.Ne pas courber et ne pas entourer les câbles autour de votre corps.

25 West 43rd Street, New York, NY 10036 (phone: 212-642-4900, web-

site: www.ansi.org).

Standard for Fire Prevention During Welding, Cutting, and Other Hot Work, NFPA Standard 51B, from National Fire Protection Association, Quincy, MA 02269 (phone: 1-800-344-3555, website: www.nfpa.org.

For Standards about hydraulic systems, contact the National Fluid Power Association, Publications Department, 3333 North Mayfair Road, Suite 211, Milwaukee, WI 53222-3219 (phone: (414) 778-3344, website: www.nfpa.com).

OSHA, Occupational Safety and Health Standards for General Indus- try, Title 29, Code of Federal Regulations (CFR), Part 1910, Subpart Q, and Part 1926, Subpart J, from U.S. Government Printing Office, Super- intendent of Documents, P.O. Box 371954, Pittsburgh, PA 15250-7954 (phone: 1-866-512-1800) (there are 10 OSHA Regional Offices— phone for Region 5, Chicago, is 312-353-2220, website: www.osha.gov).

U.S. Consumer Product Safety Commission (CPSC), 4330 East West Highway, Bethesda, MD 20814 (phone: 301-504-7923, website: www.cpsc.gov).

Applications Manual for the Revised NIOSH Lifting Equation, The Na- tional Institute for Occupational Safety and Health (NIOSH), 1600 Clifton Rd, Atlanta, GA 30333 (phone: 1-800-232-4636, website: www.cdc.gov/NIOSH).

4.Maintenir la tête et le torse aussi loin que possible du matériel du circuit de soudage.

5.Connecter la pince sur la pièce aussi près que possible de la soudure.

6.Ne pas travailler à proximité d’une source de soudage, ni s’asseoir ou se pencher dessus.

7.Ne pas souder tout en portant la source de soudage ou le dévidoir.

En ce qui concerne les implants médicaux :

Les porteurs d’implants doivent d’abord consulter leur médecin avant de s’approcher des opérations de soudage à l’arc, de soudage par points, de gougeage, du coupage plasma ou de chauffage par induc- tion. Si le médecin approuve, il est recommandé de suivre les procédures précédentes.

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Contents Processes OM-240 438EDescription Protect Your Investment From Hobart to YouTable of Contents 10-1 HOT Parts can burn Symbol UsageArc Welding Hazards Electric Shock can killWelding can cause fire or explosion Fumes and Gases can be hazardousBuildup of GAS can injure or kill ARC Rays can burn eyes and skinEngine Hazards Hydraulic Fluid can injure or kill Hydraulic HazardsCompressed Air Hazards Hydraulic Equipment can injure or killFalling Equipment can injure Compressed AIR can injure or killFire or Explosion hazard Overheating can damage motorsCalifornia Proposition 65 Warnings EMF Information Principal Safety StandardsAbout Implanted Medical Devices Indique des instructions spécifiques Signification des symboles− Consignes DE Sécurité − Lire Avant Utilisation UN Choc Électrique peut tuerLE Bruit peut affecter l’ouïe LES Pièces Chaudes peuvent provoquer des brûluresLES Fumées ET LES GAZ peu- vent être dangereux LE Soudage peut provoquer un incendie ou une explosionLes Pièces Mobiles peuvent causer des blessures ’EXPLOSION DE LA Batterie peut provoquer des blessuresLA Chaleur DU Moteur peut pro- voquer un incendie LES Étincelles À L’ÉCHAPPEMENT peuvent provoquer un incendieLire LES Instructions LES Étincelles Projetées peuvent provoquer des blessures Risque D’INCENDIE OULA Chute DE L’ÉQUIPEMENT peut provoquer des blessures LE Surchauffement peut endommager le moteur électriqueUNE Remorque QUI Bascule peut provoquer des blessures Proposition californienne 65 AvertissementsLE Soudage À L’ARC risque de provoquer des interférences Informations relatives aux CEM Principales normes de sécuritéEn ce qui concerne les implants médicaux − Definitions − SpecificationsSymbol Definitions Weld, Power, and Engine SpecificationsWeight 562 lb 254 kg Dimensions, Weights, And Operating AnglesDuty Cycle Dimensions For Units With Optional Running GearDimensions Duty CycleFor CC/DC Mode For CC/AC ModeVolt-Ampere Curves Fuel Consumption Generator Power CurveMovement Location / Airflow Clearance − InstallationInstalling Welding Generator Serial Number And Rating Label LocationGND/PE Grounding Generator To Truck Or Trailer FrameOil Engine Prestart Checks+ − Installing Exhaust PipeConnecting Or Replacing the Battery Connect negative − battery cable lastStop engine Failure to properly connect Connecting To Weld Output TerminalsTools Needed 3/4 100 150 200 250 Selecting Weld Cable Sizes150 ft 200 ft 250 ft 350 ft 400 ft 45 m 60 m 70 m 90 m 105 m 120 mStart Your Professional Welding Career Now Fine Control Engine Control Switch− Operating the Welding Generator Front Panel ControlsFrequently Loaded Cold Weather Engine OperationInfrequently LoadedStop engine Typical Stick Welding Connections And Control SettingsElectrode At least once a month, run engine at − Operating Auxiliary EquipmentStandard Receptacles Gfci Receptacle OptionReceptacle Simultaneous Weld And PowerWiring Optional 240 Volt Plug Current Available in Amperes 240Maintenance Label − Maintenance500 Routine Maintenance100 200Servicing Air Cleaner Before Adding Oil Running engine Changing Engine Oil, Oil Filter, and Fuel FilterStop engine and let cool Close valve and valve capTurn idle speed screw for fine ad- justments Adjusting Engine SpeedIdle Speed Adjustment Weld/Power Speed AdjustmentFuse F1 See Section Stop engine. Disconnect negative − battery cableOverload Protection Servicing Optional Spark ArrestorTrouble Remedy − TroubleshootingWelding Troubleshooting Generator Power TroubleshootingCheck fuel level Engine TroubleshootingCheck receptacle wiring and connections Ers SR2 and SR3Recommended Spare Parts − Parts ListControl switch S2, and throttle solenoid TS1 Recommended Spare PartsCircuit Diagram For Welding Generator − Electrical Diagrams240 424-B Selecting Equipment − Generator Power GuidelinesElectrical codes Grounding When Supplying Building SystemsHow Much Power Does Equipment Require? Use ground device as statedFarm/Home Equipment Rating Starting Watts Running Watts Approximate Power Requirements For Industrial MotorsApproximate Power Requirements For Farm/Home Equipment Industrial Motors Rating Starting Watts Running WattsContractor Rating Starting Watts Running Watts Approximate Power Requirements For Contractor EquipmentKVA/HP x HP x 1000 / Volts = Starting Amperage Power Required To Start MotorHow Much Power Can Generator Supply? Single-Phase Induction Motor Starting RequirementsTypical Connections To Supply Standby Power Selecting Extension Cord Use Shortest Cord Possible Electrode touches work Stick Welding Procedure− Stick Welding Smaw Guidelines Weld current starts whenTapping Technique Electrode and Amperage Selection ChartStriking an Arc Scratch TechniqueEnd View Of Work Angle Side View Of Electrode Angle 10-30 Poor Weld Bead CharacteristicsGood Weld Bead Characteristics Positioning Electrode HolderNormal Conditions That Affect Weld Bead ShapeElectrode Movement During Welding Electrode AngleOr Less Groove Butt JointsLap Joint Tee JointWeld bead TroubleshootingWeld Test Possible Causes Corrective ActionsDirection Lack of Penetration Good PenetrationGood Penetration Excessive Penetration Metal remainsSOCKET/WRENCH Selection Table Standard Metric Support ServiceAssistance Hobart Welding Products Contact your Distributor for