Southbend SB1012 owner manual Leveling & Mounting

Page 15

For Machines Mfg. Since 7/09

P R E P A R A T I O N

EVS Toolroom Lathes

6.Attach the lifting straps to forklift forks or a hook and chain, as shown in Figures 8–9.

Forklift

Forks

Lifting

Straps

12" Long

12" Long

2x6 Board

2x6 Board

Figure 8. Lathe set up for lifting with forklift.

Lifting Hook

with Chain

Lifting

Straps

12" Long

12" Long

2x6 Board

2x6 Board

Figure 9. Lathe set up for lifting with hook and chain.

7.Unbolt the lathe from the shipping pallet, then with an assistant to help keep the lathe from swaying, raise the lathe a couple of inches.

If the load is not well balanced, or you see any other difficulties with the lifting equipment, immediately lower the lathe to the pallet again. Resolve any lifting or balancing issues, then repeat this step.

8.With assistance to steady the load, move it to the prepared location and lower it in place.

Leveling & Mounting

You must level your machine and either use the included foot pads and leveling hardware or bolt your lathe to the floor. Because mounting your lathe to the floor with permanent hardware is an optional step and floor materials may vary, floor mounting hardware is not included.

Leveling

For accurate turning results and to prevent warping the cast iron bed and ways, the lathe bedways MUST be leveled from side-to-side and from front-to-back.

Re-check the bedways 24 hours after installation, two weeks after that, and then annually to make sure they remain level.

Leveling machinery helps precision components, such as bedways, remain straight and flat during the lifespan of the machine. Components on an unleveled machine may slowly twist due to the dynamic loads placed on the machine during operation.

For best results, use a precision level that is at least 12" long and sensitive enough to show a distinct movement when a 0.003" shim (approximately the thickness of one sheet of standard newspaper) is placed under one end of the level.

See the figure below for an example of a high precision level.

Figure 10. Example of a precision level.

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Contents 14 & 16 EVS Toolroom Lathes Manual Feedback UpdatesCustomer Service Scope of ManualTable of Contents Accessories Capabilities FeaturesAbout These Machines Foreword14 & 16 EVS Lathe IdentificationBasic Machine Safety Understanding Risks of MachineryTrained/Supervised Operators Only F E T Y Additional Metal Lathe Safety Typical preparation process is as follows Preparation OverviewThings Youll Need UnpackingInventory Main Inventory 1 Figure QtyTool Box Inventory Figure Qty Cleaning & Protecting Before cleaning, gather the followingBasic steps for removing rust preventative Location Cross-Section View of Lifting Setup Lifting & MovingTo lift and move your lathe Leveling Leveling & MountingAssembly Lubricating LatheBolting to Concrete Floors Adding Cutting Fluid Power ConnectionConnecting Power Cord to Lathe Hardwiring Lathe to Power SourceTo connect power cord to the lathe To test run your machine Correcting Out-of-Phase WiringTo correct wiring that is out of phase Test RunControl panel-test run Spindle ON/OFF lever-setup E P a R a T I O N To complete the spindle break-in Spindle Break-InFactory adjustments that should be verified Recommended AdjustmentsOperation Overview Main Power Switch Headstock ControlsCarriage Controls Control panel Control PanelTailstock controls Tailstock Controls Foot BrakeChuck & Faceplate Mounting Removing Chuck or FaceplateItems Needed Qty To mount a chuck or faceplate Mounting Chuck or FaceplateTool Needed Qty Installing and Adjusting Camlock StudsCorrect camlock stud alignment Jaw ChuckTo change the jaw Changing JawsMounting Workpiece Item Needed QtyTo mount a workpiece on the 4-jaw chuck TailstockMoving Along Bedway Using QuillInstalling Tooling To install tooling in the tailstockOffsetting AligningTo align the tailstock offset to the spindle center line Looking down from above Faceplate Mounting Workpiece with ClampsMounting Workpiece Between Centers Live Centers CentersMounting Dead Center in Spindle Dead CentersTo mount a center in the tailstock Removing Center from SpindleMounting Center in Tailstock Removing Center from TailstockTo install and use the steady rest Steady RestFollow Rest To set the compound slide at a certain angle Compound SlideFour-Way Tool Post To load the tool postCenter Aligning Cutting Tool with Tailstock CenterTools Needed Qty To align the cutting tool with the tailstockAdjustable Apron Stop System To adjust the carriage stopCarriage Stop Spindle Speed Manual FeedSetting Spindle Speed Power FeedPower Feed Controls To engage the power feedTo use the quick change feed direction knob Understanding Thread & Feed Rate Chart Positioning Gearbox LeversMod. D.P Configuring End Gears End Gear SetupNormal Position Alternate PositionHalf Nut Lever Power Feed LeverThread Dial & Chart Overview Threading ControlsOdd Numbered TPI Using Thread Dial and ChartTPI 4-72 Divisible By TPI 2-54 Not Divisible ByChip Drawer Other Fractional TPI27⁄8 TPI To use the cutting fluid system on your lathe Cutting Fluid SystemHigh-Precision 3-Jaw Scroll Chucks AccessoriesSB1247-MT4 Bull Nose Center SB1279-10 Pc. Precision 5-C Collet SetSBL Gearhead T-Shirt SBL One Good Turn T-Shirt Cleaning Maintenance ScheduleAnnual Service Checking & Adding Oil Monitoring Oil TemperatureLubrication HeadstockTo clean the oil pump system Cleaning Pump System & Changing OilGearbox ApronChanging Oil Unpainted & Machined Surfaces Lead Screw & Feedrod BearingsLead Screw Ways & SlidesCleaning Electrical Box Filter To clean the filterBall Oilers Lubricating Annual MaintenanceEnd Gearing Handling & CareAdding Fluid HazardsTo change the cutting fluid Changing Cutting FluidTo prepare your machine for short-term storage up to a year Machine StorageBacklash Adjustment Compound LeadscrewCross Slide Leadscrew Leadscrew End Play Adjustment Gib AdjustmentTo remove leadscrew end play To adjust the half nut Half Nut AdjustmentTo adjust the clutch release point Feedrod Clutch AdjustmentBelts Brake & SwitchTo adjust the V-belts To adjust the brake and brake switchRe-install the pedal stop, tightening it To replace the shear pin Leadscrew Shear Pin ReplacementRe-install the access covers Gap Removal Installation To re-install the gapTo remove the gap TR O U B L E S H O OTI N G TR O U B L E S H O OTI N G TR O U B L E S H O OTI N G Warranty Southbendlathe.com 16 X 60 EVS Toolroom Lathes Model SB1014 16 x 60 EVS Toolroom Lathe Machine SpecificationsTailstock Info Dimensions Model SB1015 16 x 60 EVS Toolroom Lathe 15A Dimensions #BL12162-12163 14 & 16 EVS Toolroom Lathes Manual Feedback UpdatesCustomer Service Scope of ManualWiring Diagram Color KEY Electrical Safety Instructions220 VAC Wiring OverviewComponent location index Component Location IndexTo Control Panel, Electrical Box WiringRPM Electrical box Electrical Box440V Spindle Motor 220V Spindle Motor440V Oil Pump Motor & Pressure Sensor 220V Oil Pump Motor & Pressure Sensor440V Coolant Pump Wiring 220V Coolant Pump WiringBoard, Control Panel WiringPlug As recommended 440V Power ConnectionAdditional com Additional Component WiringWarranty Southbendlathe.com Parts Manual Scope of Manual Table of Contents Description Headstock CasingHeadstock Controls Headstock Controls Parts List Headstock Upper Gearing Headstock Upper Gearing Parts List Headstock Transfer Gearing Gearbox Gearing Gearbox Gearing Parts List Gearbox Controls PRP24M Roll PIN 5 X Gearbox Controls Parts ListParts ViewApron Front View Parts List Apron Rear View Apron Rear View Parts List Dial Indicator Carriage Stop 955 Compound Slide & Tool PostSaddle Body & Controls Bearing Collar Saddle Body & Controls Parts ListSaddle Base Bed & Shafts PSTB002 Steel Ball 5/16 Bed & Shafts Parts ListEnd Gears Motor Assembly Motor Assembly Parts List Cabinets & Panels Chuck Guard Cabinets & Panels Parts ListHeadstock Oiling System Headstock Oiling System Parts List 1905 1904 1825 1823 1824 1828 1830 1914 1802 1829 1826 PK34M Tailstock Parts ListSteady Rest Follow Rest Electrical Cabinet & Control Panel Electrical CabinetControl Panel Main Power Switch Electrical Cabinet & Control Panel Parts ListJAW Chuck 10 Assembly Tool Room Series Label Machine Labels Front ViewMachine Labels Rear View #TS12318
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SB1012 specifications

The Southbend SB1012 is a versatile and efficient commercial range designed specifically for the rigorous demands of professional kitchens. This powerful cooking appliance features a robust construction and advanced technologies that cater to chefs who require precision and reliability in their culinary endeavors.

One of the standout features of the SB1012 is its powerful burners, which come equipped with heavy-duty cast-iron grates. The range typically includes four open burners that deliver exceptional heat output. This allows chefs to achieve quick boiling, searing, and simmering, thereby ensuring perfect cooking results every time. The burners are designed to provide consistent heat distribution, reducing the chance of hot spots and uneven cooking.

The Southbend SB1012 also incorporates a 12-inch griddle, adding another layer of versatility to its functionality. The griddle is constructed from high-quality materials that provide even heat and withstand high temperatures, making it suitable for cooking everything from pancakes to stir-fried dishes. The grease trough and easy-to-clean design contribute to the overall efficiency of the kitchen.

In addition to its cooking surfaces, the SB1012 features a spacious oven compartment, designed to accommodate larger pans and dishes. With a temperature range that typically goes up to 500 degrees Fahrenheit, the oven is ideal for baking, roasting, and other cooking techniques that require precise temperature control. The inclusion of a built-in temperature gauge helps chefs monitor cooking conditions at a glance.

Durability is a hallmark of the Southbend SB1012. The range is constructed from heavy-duty stainless steel, which not only enhances its aesthetic appeal but also ensures resistance to wear and tear in a busy kitchen environment. The removable ovens and easy-access components facilitate straightforward cleaning and maintenance, ensuring the equipment remains in peak condition even after extensive use.

To further improve user experience, the Southbend SB1012 is designed with safety features in mind. The range often includes pilot lights for easy ignition, and the heavy-duty construction minimizes the risk of accidental damage.

In summary, the Southbend SB1012 combines powerful cooking performance with durable construction and ease of use, making it a preferred choice for professional kitchens looking to optimize their cooking capabilities. Its advanced features, versatility, and reliability are tailored to meet the high standards of culinary professionals.