Southbend SB1012 owner manual Changing Cutting Fluid, To change the cutting fluid

Page 65

For Machines Mfg. Since 7/09

M A I N T E N A N C E

EVS Toolroom Lathes

Changing Cutting Fluid

When you replace the old cutting fluid, take the time to thoroughly clean out the chip drawer, catch tray, and chip tray. The entire job only takes about a 12 hour when you are prepared with the proper materials and tools. Make sure to dispose of all old fluid according to local regulations.

Items Needed:

 

 

Qty

Safety Wear ......See Hazards section on Page 62

New Cutting Fluid

 

3 Gallons

Empty 5 Gallon Bucket w/Lid

..............................

2

Phillips Screwdriver #2

 

1

Wrench 34"

 

1

Disposable Shop Rags

Approximately 6

Hose or Tubing 58" x 60" (optional)

1 Piece

Magnets (optional)

As Many As Desired

To change the cutting fluid:

1.Position the coolant nozzle over the splash guard, so it is pointing behind the lathe. If you have the optional hose, connect it to the end of the coolant nozzle now.

2.Place the 5-gallon bucket behind the lathe and underneath the coolant nozzle. If you have the optional hose, place the hose in the bucket. Otherwise, you may need to hold the bucket up to the coolant nozzle to prevent coolant from splashing outside of the bucket.

3.Turn the cutting fluid pump ON (or have another person turn it ON if you are holding the bucket), and pump the old cutting fluid out of the tank. Turn the pump OFF immediately after fluid stops flowing.

Running the pump without adequate fluid in the tank may permanently damage it. This is abuse and not covered by the warranty.

4.DISCONNECT LATHE FROM POWER!

5.Remove the vented cover shown in Figure 122 and slide the tank half way out of the base, as shown in Figure 123.

If necessary, disconnect fluid hose from pump, where shown in Figure 124.

Note: The electrical conduit was purposely left long, so the tank can be removed without disconnecting wires from the pump. Do not disconnect electrical lines.

Fluid Hose

Disconnect

Here if

Necessary

Figure 124. Fluid hose that may need to be

disconnected in order to remove tank for cleaning.

6.Pour out the remaining cutting fluid into your 5-gallon bucket and close the lid.

7.Wipe up the layer of swarf/residue on the bottom of the tank and put the waste in the second 5-gallon bucket. Flush out the tank with soapy water and drain into the second 5-gallon bucket.

8.Slide the tank partially into the base and reconnect fluid hose (if removed).

Tip: Leave one or more magnets at the bottom of the tank to collect metal chips and make cleanup easier next time.

9.Refill the tank with new cutting fluid, then slide the tank completely into the base.

10.CONNECT LATHE TO POWER.

11.Open the valve on the cutting fluid nozzle.

12.Turn the cutting fluid pump ON to verify that fluid cycles properly, then turn it OFF.

Note: It may take a few seconds for the pump to start circulating fluid; however, if fluid does not start coming out within the first minute, turn the pump OFF so you do not burn out the pump motor. Try priming the pump manually by pour cutting fluid down into the nozzle, then repeat Step 13.

-63-

Image 65
Contents 14 & 16 EVS Toolroom Lathes Customer Service UpdatesScope of Manual Manual FeedbackTable of Contents Accessories About These Machines FeaturesForeword Capabilities14 & 16 EVS Lathe IdentificationTrained/Supervised Operators Only Basic Machine SafetyUnderstanding Risks of Machinery F E T Y Additional Metal Lathe Safety Things Youll Need Preparation OverviewUnpacking Typical preparation process is as followsTool Box Inventory Figure Qty InventoryMain Inventory 1 Figure Qty Basic steps for removing rust preventative Cleaning & ProtectingBefore cleaning, gather the following Location To lift and move your lathe Cross-Section View of Lifting SetupLifting & Moving Leveling Leveling & MountingBolting to Concrete Floors AssemblyLubricating Lathe Adding Cutting Fluid Power ConnectionTo connect power cord to the lathe Connecting Power Cord to LatheHardwiring Lathe to Power Source To correct wiring that is out of phase Correcting Out-of-Phase WiringTest Run To test run your machineControl panel-test run Spindle ON/OFF lever-setup E P a R a T I O N To complete the spindle break-in Spindle Break-InFactory adjustments that should be verified Recommended AdjustmentsOperation Overview Carriage Controls Main Power SwitchHeadstock Controls Control panel Control PanelTailstock controls Tailstock Controls Foot BrakeItems Needed Qty Chuck & Faceplate MountingRemoving Chuck or Faceplate To mount a chuck or faceplate Mounting Chuck or FaceplateTool Needed Qty Installing and Adjusting Camlock StudsCorrect camlock stud alignment Jaw ChuckMounting Workpiece Changing JawsItem Needed Qty To change the jawTo mount a workpiece on the 4-jaw chuck TailstockInstalling Tooling Using QuillTo install tooling in the tailstock Moving Along BedwayTo align the tailstock offset to the spindle center line OffsettingAligning Looking down from above Mounting Workpiece Between Centers FaceplateMounting Workpiece with Clamps Mounting Dead Center in Spindle CentersDead Centers Live CentersMounting Center in Tailstock Removing Center from SpindleRemoving Center from Tailstock To mount a center in the tailstockFollow Rest To install and use the steady restSteady Rest Four-Way Tool Post Compound SlideTo load the tool post To set the compound slide at a certain angleTools Needed Qty Aligning Cutting Tool with Tailstock CenterTo align the cutting tool with the tailstock CenterCarriage Stop Adjustable Apron Stop SystemTo adjust the carriage stop Spindle Speed Manual FeedSetting Spindle Speed Power FeedTo use the quick change feed direction knob Power Feed ControlsTo engage the power feed Mod. D.P Understanding Thread & Feed Rate ChartPositioning Gearbox Levers Normal Position End Gear SetupAlternate Position Configuring End GearsThread Dial & Chart Overview Power Feed LeverThreading Controls Half Nut LeverTPI 4-72 Divisible By Using Thread Dial and ChartTPI 2-54 Not Divisible By Odd Numbered TPI27⁄8 TPI Chip DrawerOther Fractional TPI To use the cutting fluid system on your lathe Cutting Fluid SystemHigh-Precision 3-Jaw Scroll Chucks AccessoriesSBL Gearhead T-Shirt SBL One Good Turn T-Shirt SB1247-MT4 Bull Nose CenterSB1279-10 Pc. Precision 5-C Collet Set Cleaning Maintenance ScheduleAnnual Service Lubrication Monitoring Oil TemperatureHeadstock Checking & Adding OilTo clean the oil pump system Cleaning Pump System & Changing OilChanging Oil GearboxApron Lead Screw Lead Screw & Feedrod BearingsWays & Slides Unpainted & Machined SurfacesBall Oilers Cleaning Electrical Box FilterTo clean the filter End Gearing Annual MaintenanceHandling & Care LubricatingAdding Fluid HazardsTo change the cutting fluid Changing Cutting FluidTo prepare your machine for short-term storage up to a year Machine StorageCross Slide Leadscrew Backlash AdjustmentCompound Leadscrew To remove leadscrew end play Leadscrew End Play AdjustmentGib Adjustment To adjust the half nut Half Nut AdjustmentTo adjust the clutch release point Feedrod Clutch AdjustmentTo adjust the V-belts Brake & SwitchTo adjust the brake and brake switch BeltsRe-install the pedal stop, tightening it To replace the shear pin Leadscrew Shear Pin ReplacementRe-install the access covers To remove the gap Gap Removal InstallationTo re-install the gap TR O U B L E S H O OTI N G TR O U B L E S H O OTI N G TR O U B L E S H O OTI N G Warranty Southbendlathe.com 16 X 60 EVS Toolroom Lathes Model SB1014 16 x 60 EVS Toolroom Lathe Machine SpecificationsTailstock Info Dimensions Model SB1015 16 x 60 EVS Toolroom Lathe 15A Dimensions #BL12162-12163 14 & 16 EVS Toolroom Lathes Customer Service UpdatesScope of Manual Manual FeedbackWiring Diagram Color KEY Electrical Safety Instructions220 VAC Wiring OverviewComponent location index Component Location IndexTo Control Panel, Electrical Box WiringRPM Electrical box Electrical Box440V Spindle Motor 220V Spindle Motor440V Oil Pump Motor & Pressure Sensor 220V Oil Pump Motor & Pressure Sensor440V Coolant Pump Wiring 220V Coolant Pump WiringBoard, Control Panel WiringPlug As recommended 440V Power ConnectionAdditional com Additional Component WiringWarranty Southbendlathe.com Parts Manual Scope of Manual Table of Contents Description Headstock CasingHeadstock Controls Headstock Controls Parts List Headstock Upper Gearing Headstock Upper Gearing Parts List Headstock Transfer Gearing Gearbox Gearing Gearbox Gearing Parts List Gearbox Controls PRP24M Roll PIN 5 X Gearbox Controls Parts ListParts ViewApron Front View Parts List Apron Rear View Apron Rear View Parts List Dial Indicator Carriage Stop 955 Compound Slide & Tool PostSaddle Body & Controls Bearing Collar Saddle Body & Controls Parts ListSaddle Base Bed & Shafts PSTB002 Steel Ball 5/16 Bed & Shafts Parts ListEnd Gears Motor Assembly Motor Assembly Parts List Cabinets & Panels Chuck Guard Cabinets & Panels Parts ListHeadstock Oiling System Headstock Oiling System Parts List 1905 1904 1825 1823 1824 1828 1830 1914 1802 1829 1826 PK34M Tailstock Parts ListSteady Rest Follow Rest Control Panel Electrical Cabinet & Control PanelElectrical Cabinet Main Power Switch Electrical Cabinet & Control Panel Parts ListJAW Chuck 10 Assembly Tool Room Series Label Machine Labels Front ViewMachine Labels Rear View #TS12318
Related manuals
Manual 80 pages 61.69 Kb

SB1012 specifications

The Southbend SB1012 is a versatile and efficient commercial range designed specifically for the rigorous demands of professional kitchens. This powerful cooking appliance features a robust construction and advanced technologies that cater to chefs who require precision and reliability in their culinary endeavors.

One of the standout features of the SB1012 is its powerful burners, which come equipped with heavy-duty cast-iron grates. The range typically includes four open burners that deliver exceptional heat output. This allows chefs to achieve quick boiling, searing, and simmering, thereby ensuring perfect cooking results every time. The burners are designed to provide consistent heat distribution, reducing the chance of hot spots and uneven cooking.

The Southbend SB1012 also incorporates a 12-inch griddle, adding another layer of versatility to its functionality. The griddle is constructed from high-quality materials that provide even heat and withstand high temperatures, making it suitable for cooking everything from pancakes to stir-fried dishes. The grease trough and easy-to-clean design contribute to the overall efficiency of the kitchen.

In addition to its cooking surfaces, the SB1012 features a spacious oven compartment, designed to accommodate larger pans and dishes. With a temperature range that typically goes up to 500 degrees Fahrenheit, the oven is ideal for baking, roasting, and other cooking techniques that require precise temperature control. The inclusion of a built-in temperature gauge helps chefs monitor cooking conditions at a glance.

Durability is a hallmark of the Southbend SB1012. The range is constructed from heavy-duty stainless steel, which not only enhances its aesthetic appeal but also ensures resistance to wear and tear in a busy kitchen environment. The removable ovens and easy-access components facilitate straightforward cleaning and maintenance, ensuring the equipment remains in peak condition even after extensive use.

To further improve user experience, the Southbend SB1012 is designed with safety features in mind. The range often includes pilot lights for easy ignition, and the heavy-duty construction minimizes the risk of accidental damage.

In summary, the Southbend SB1012 combines powerful cooking performance with durable construction and ease of use, making it a preferred choice for professional kitchens looking to optimize their cooking capabilities. Its advanced features, versatility, and reliability are tailored to meet the high standards of culinary professionals.