Southbend SB1012 owner manual Operation Overview

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For Machines Mfg. Since 7/09

O P E R A T I O N

EVS Toolroom Lathes

Operation Overview

The purpose of this overview is to provide the novice machine operator with a basic understanding of how the machine is used during operation, so they can more easily understand the controls discussed later in this manual.

Note: Due to the generic nature of this overview, it is not intended to be an instructional guide for performing actual machine operations.

To learn more about specific operations and machining techniques, seek training from people experienced with this type of machine, and do additional research outside of this manual by reading "how-to" books, trade magazines, or websites.

To reduce the risk of serious injury when using this machine, read and understand this entire manual before beginning any operations.

Loose hair, clothing, or jewelry could get caught in machinery and cause serious injury or death. Keep these items away from moving parts at all times to reduce this risk.

During operation, small metal chips may become airborne, leading to serious eye injury. Wear safety glasses to reduce this risk.

To complete a typical operation, the operator does the following:

1.Puts on safety glasses, rolls up sleeves, removes jewelry, and secures any clothing, jewelry, or hair that could get entangled in moving parts.

2.Examines the workpiece to make sure it is suitable for turning, then mounts the workpiece in one of the chucks or on the faceplate, and removes the chuck key from the chuck.

3.Mounts the tooling, aligns it with the workpiece, then backs it away to establish a safe startup clearance.

4.Clears all tools from the lathe.

5.Sets the correct spindle speed range for the operation, and turns the spindle speed dial all the way counterclockwise (to the lowest speed) to avoid the possibility of damage from a high speed start.

6.Checks for safe clearances by rotating the workpiece by hand at least one full revolution.

7.Moves slides to where they will be used during operation.

8.If using power feed, selects the proper feed rate for the operation.

9.Turns the main power switch ON, resets the stop button so it pops out, then moves the spindle ON/OFF lever down to start spindle rotation. The spindle will rotate counterclockwise (down and toward the operator when facing the front of the lathe).

10.Turns the spindle speed dial clockwise to the desired RPM.

11.Uses the carriage handwheels or power feed options to move the tooling into the workpiece for operations.

12.When finished cutting, moves the ON/OFF lever to the center position to turn the lathe OFF, then removes the workpiece.

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Contents 14 & 16 EVS Toolroom Lathes Customer Service UpdatesScope of Manual Manual FeedbackTable of Contents Accessories About These Machines FeaturesForeword Capabilities14 & 16 EVS Lathe IdentificationUnderstanding Risks of Machinery Basic Machine SafetyTrained/Supervised Operators Only F E T Y Additional Metal Lathe Safety Things Youll Need Preparation OverviewUnpacking Typical preparation process is as followsMain Inventory 1 Figure Qty InventoryTool Box Inventory Figure Qty Before cleaning, gather the following Cleaning & ProtectingBasic steps for removing rust preventative Location Lifting & Moving Cross-Section View of Lifting SetupTo lift and move your lathe Leveling Leveling & MountingLubricating Lathe AssemblyBolting to Concrete Floors Adding Cutting Fluid Power ConnectionHardwiring Lathe to Power Source Connecting Power Cord to LatheTo connect power cord to the lathe To correct wiring that is out of phase Correcting Out-of-Phase WiringTest Run To test run your machineControl panel-test run Spindle ON/OFF lever-setup E P a R a T I O N To complete the spindle break-in Spindle Break-InFactory adjustments that should be verified Recommended AdjustmentsOperation Overview Headstock Controls Main Power SwitchCarriage Controls Control panel Control PanelTailstock controls Tailstock Controls Foot BrakeRemoving Chuck or Faceplate Chuck & Faceplate MountingItems Needed Qty To mount a chuck or faceplate Mounting Chuck or FaceplateTool Needed Qty Installing and Adjusting Camlock StudsCorrect camlock stud alignment Jaw ChuckMounting Workpiece Changing JawsItem Needed Qty To change the jawTo mount a workpiece on the 4-jaw chuck TailstockInstalling Tooling Using QuillTo install tooling in the tailstock Moving Along BedwayAligning OffsettingTo align the tailstock offset to the spindle center line Looking down from above Mounting Workpiece with Clamps FaceplateMounting Workpiece Between Centers Mounting Dead Center in Spindle CentersDead Centers Live CentersMounting Center in Tailstock Removing Center from SpindleRemoving Center from Tailstock To mount a center in the tailstockSteady Rest To install and use the steady restFollow Rest Four-Way Tool Post Compound SlideTo load the tool post To set the compound slide at a certain angleTools Needed Qty Aligning Cutting Tool with Tailstock CenterTo align the cutting tool with the tailstock CenterTo adjust the carriage stop Adjustable Apron Stop SystemCarriage Stop Spindle Speed Manual FeedSetting Spindle Speed Power FeedTo engage the power feed Power Feed ControlsTo use the quick change feed direction knob Positioning Gearbox Levers Understanding Thread & Feed Rate ChartMod. D.P Normal Position End Gear SetupAlternate Position Configuring End GearsThread Dial & Chart Overview Power Feed LeverThreading Controls Half Nut LeverTPI 4-72 Divisible By Using Thread Dial and ChartTPI 2-54 Not Divisible By Odd Numbered TPIOther Fractional TPI Chip Drawer27⁄8 TPI To use the cutting fluid system on your lathe Cutting Fluid SystemHigh-Precision 3-Jaw Scroll Chucks AccessoriesSB1279-10 Pc. Precision 5-C Collet Set SB1247-MT4 Bull Nose CenterSBL Gearhead T-Shirt SBL One Good Turn T-Shirt Cleaning Maintenance ScheduleAnnual Service Lubrication Monitoring Oil TemperatureHeadstock Checking & Adding OilTo clean the oil pump system Cleaning Pump System & Changing OilApron GearboxChanging Oil Lead Screw Lead Screw & Feedrod BearingsWays & Slides Unpainted & Machined SurfacesTo clean the filter Cleaning Electrical Box FilterBall Oilers End Gearing Annual MaintenanceHandling & Care LubricatingAdding Fluid HazardsTo change the cutting fluid Changing Cutting FluidTo prepare your machine for short-term storage up to a year Machine StorageCompound Leadscrew Backlash AdjustmentCross Slide Leadscrew Gib Adjustment Leadscrew End Play AdjustmentTo remove leadscrew end play To adjust the half nut Half Nut AdjustmentTo adjust the clutch release point Feedrod Clutch AdjustmentTo adjust the V-belts Brake & SwitchTo adjust the brake and brake switch BeltsRe-install the pedal stop, tightening it To replace the shear pin Leadscrew Shear Pin ReplacementRe-install the access covers To re-install the gap Gap Removal InstallationTo remove the gap TR O U B L E S H O OTI N G TR O U B L E S H O OTI N G TR O U B L E S H O OTI N G Warranty Southbendlathe.com 16 X 60 EVS Toolroom Lathes Model SB1014 16 x 60 EVS Toolroom Lathe Machine SpecificationsTailstock Info Dimensions Model SB1015 16 x 60 EVS Toolroom Lathe 15A Dimensions #BL12162-12163 14 & 16 EVS Toolroom Lathes Customer Service UpdatesScope of Manual Manual FeedbackWiring Diagram Color KEY Electrical Safety Instructions220 VAC Wiring OverviewComponent location index Component Location IndexTo Control Panel, Electrical Box WiringRPM Electrical box Electrical Box440V Spindle Motor 220V Spindle Motor440V Oil Pump Motor & Pressure Sensor 220V Oil Pump Motor & Pressure Sensor440V Coolant Pump Wiring 220V Coolant Pump WiringBoard, Control Panel WiringPlug As recommended 440V Power ConnectionAdditional com Additional Component WiringWarranty Southbendlathe.com Parts Manual Scope of Manual Table of Contents Description Headstock CasingHeadstock Controls Headstock Controls Parts List Headstock Upper Gearing Headstock Upper Gearing Parts List Headstock Transfer Gearing Gearbox Gearing Gearbox Gearing Parts List Gearbox Controls PRP24M Roll PIN 5 X Gearbox Controls Parts ListParts ViewApron Front View Parts List Apron Rear View Apron Rear View Parts List Dial Indicator Carriage Stop 955 Compound Slide & Tool PostSaddle Body & Controls Bearing Collar Saddle Body & Controls Parts ListSaddle Base Bed & Shafts PSTB002 Steel Ball 5/16 Bed & Shafts Parts ListEnd Gears Motor Assembly Motor Assembly Parts List Cabinets & Panels Chuck Guard Cabinets & Panels Parts ListHeadstock Oiling System Headstock Oiling System Parts List 1905 1904 1825 1823 1824 1828 1830 1914 1802 1829 1826 PK34M Tailstock Parts ListSteady Rest Follow Rest Electrical Cabinet Electrical Cabinet & Control PanelControl Panel Main Power Switch Electrical Cabinet & Control Panel Parts ListJAW Chuck 10 Assembly Tool Room Series Label Machine Labels Front ViewMachine Labels Rear View #TS12318
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SB1012 specifications

The Southbend SB1012 is a versatile and efficient commercial range designed specifically for the rigorous demands of professional kitchens. This powerful cooking appliance features a robust construction and advanced technologies that cater to chefs who require precision and reliability in their culinary endeavors.

One of the standout features of the SB1012 is its powerful burners, which come equipped with heavy-duty cast-iron grates. The range typically includes four open burners that deliver exceptional heat output. This allows chefs to achieve quick boiling, searing, and simmering, thereby ensuring perfect cooking results every time. The burners are designed to provide consistent heat distribution, reducing the chance of hot spots and uneven cooking.

The Southbend SB1012 also incorporates a 12-inch griddle, adding another layer of versatility to its functionality. The griddle is constructed from high-quality materials that provide even heat and withstand high temperatures, making it suitable for cooking everything from pancakes to stir-fried dishes. The grease trough and easy-to-clean design contribute to the overall efficiency of the kitchen.

In addition to its cooking surfaces, the SB1012 features a spacious oven compartment, designed to accommodate larger pans and dishes. With a temperature range that typically goes up to 500 degrees Fahrenheit, the oven is ideal for baking, roasting, and other cooking techniques that require precise temperature control. The inclusion of a built-in temperature gauge helps chefs monitor cooking conditions at a glance.

Durability is a hallmark of the Southbend SB1012. The range is constructed from heavy-duty stainless steel, which not only enhances its aesthetic appeal but also ensures resistance to wear and tear in a busy kitchen environment. The removable ovens and easy-access components facilitate straightforward cleaning and maintenance, ensuring the equipment remains in peak condition even after extensive use.

To further improve user experience, the Southbend SB1012 is designed with safety features in mind. The range often includes pilot lights for easy ignition, and the heavy-duty construction minimizes the risk of accidental damage.

In summary, the Southbend SB1012 combines powerful cooking performance with durable construction and ease of use, making it a preferred choice for professional kitchens looking to optimize their cooking capabilities. Its advanced features, versatility, and reliability are tailored to meet the high standards of culinary professionals.