Southbend SB1012 Test Run, Correcting Out-of-Phase Wiring, To correct wiring that is out of phase

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For Machines Mfg. Since 7/09

P R E P A R A T I O N

EVS Toolroom Lathes

 

 

Locking

 

Power Source

Disconnect Switch

Machine

Conduit

Conduit

 

Figure 16. Typical hardwire setup with a locking

disconnect switch.

Due to the complexity required for planning, bending, and installing the conduit necessary for a hardwire setup, this type of setup can only be performed by an experienced electrician.

For Electrician: Connect the incoming power wires as shown in Figure 15.

Correcting Out-of-Phase Wiring

This sub-section is only provided for troubleshooting. If you discover during the test run that the lathe will not operate, or that the spindle runs backwards, the lathe may be wired out of phase. Without the proper test equipment to determine the phase of power source legs, wiring machinery to 3-phase power may require trial-and-error. Correcting this is simply a matter of reversing the positions where two of the incoming power source wires are connected.

To correct wiring that is out of phase:

1.Push the stop button, turn the main power switch to OFF, and disconnect the machine from power (or shut OFF and lock out the power source if hardwired).

2.Open the electrical box and disconnect the L1 and L2 wires shown in Figure 15 on the "To Power Source" side of the switch.

3.Connect the L1 wire to the terminal where the L2 wire was connected originally.

4.Connect the L2 wire to the terminal where the L1 wire was connected originally.

5.Close and latch the electrical box, and reconnect the machine to the power source.

Test Run

After all preparation steps have been completed, the machine and its safety features must be tested to ensure correct operation. If you discover a problem with the operation of the machine or its safety components, shut the machine down, disconnect it from power, and do not operate it again until you have resolved the problem.

Note: The variable speed on this machine is controlled by a frequency drive unit constructed with sensitive electronics. These electronics can be damaged if power is disconnected during operation. Therefore, unless the stop button and brake lose functionality, always properly shut the machine down before disconnecting it from the power source.

A Troubleshooting section is provided, starting on Page 74, to assist you with solutions if a problem occurs or if the lathe does not function as described in this section.

If you need additional help after reviewing the troubleshooting section, or you are not confident troubleshooting the machine on your own, contact our tech support at (360) 734-1540.

To test run your machine:

1.Read and follow the safety instructions at the beginning of the manual, take required safety precautions, and make sure all previous preparation steps discussed in this manual have been followed and completed.

2.Clear away all tools and objects used during assembly, lubrication, and preparation.

3.DISCONNECT LATHE FROM POWER!

4.Make sure that the chuck and jaws, if installed, are secure (refer to Chuck and Faceplate Mounting on Page 27).

Note: If a chuck is not installed on the lathe, you do not need to install one for this test.

5.Turn the pump switch (Figure 17) to the OFF position, and point the fluid nozzle into the chip drawer.

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Contents 14 & 16 EVS Toolroom Lathes Manual Feedback UpdatesCustomer Service Scope of ManualTable of Contents Accessories Capabilities FeaturesAbout These Machines Foreword14 & 16 EVS Lathe IdentificationUnderstanding Risks of Machinery Basic Machine SafetyTrained/Supervised Operators Only F E T Y Additional Metal Lathe Safety Typical preparation process is as follows Preparation OverviewThings Youll Need UnpackingMain Inventory 1 Figure Qty InventoryTool Box Inventory Figure Qty Before cleaning, gather the following Cleaning & ProtectingBasic steps for removing rust preventative Location Lifting & Moving Cross-Section View of Lifting SetupTo lift and move your lathe Leveling Leveling & MountingLubricating Lathe AssemblyBolting to Concrete Floors Adding Cutting Fluid Power ConnectionHardwiring Lathe to Power Source Connecting Power Cord to LatheTo connect power cord to the lathe To test run your machine Correcting Out-of-Phase WiringTo correct wiring that is out of phase Test RunControl panel-test run Spindle ON/OFF lever-setup E P a R a T I O N To complete the spindle break-in Spindle Break-InFactory adjustments that should be verified Recommended AdjustmentsOperation Overview Headstock Controls Main Power SwitchCarriage Controls Control panel Control PanelTailstock controls Tailstock Controls Foot BrakeRemoving Chuck or Faceplate Chuck & Faceplate MountingItems Needed Qty To mount a chuck or faceplate Mounting Chuck or FaceplateTool Needed Qty Installing and Adjusting Camlock StudsCorrect camlock stud alignment Jaw ChuckTo change the jaw Changing JawsMounting Workpiece Item Needed QtyTo mount a workpiece on the 4-jaw chuck TailstockMoving Along Bedway Using QuillInstalling Tooling To install tooling in the tailstockAligning OffsettingTo align the tailstock offset to the spindle center line Looking down from above Mounting Workpiece with Clamps FaceplateMounting Workpiece Between Centers Live Centers CentersMounting Dead Center in Spindle Dead CentersTo mount a center in the tailstock Removing Center from SpindleMounting Center in Tailstock Removing Center from TailstockSteady Rest To install and use the steady restFollow Rest To set the compound slide at a certain angle Compound SlideFour-Way Tool Post To load the tool postCenter Aligning Cutting Tool with Tailstock CenterTools Needed Qty To align the cutting tool with the tailstockTo adjust the carriage stop Adjustable Apron Stop SystemCarriage Stop Spindle Speed Manual FeedSetting Spindle Speed Power FeedTo engage the power feed Power Feed ControlsTo use the quick change feed direction knob Positioning Gearbox Levers Understanding Thread & Feed Rate ChartMod. D.P Configuring End Gears End Gear SetupNormal Position Alternate PositionHalf Nut Lever Power Feed LeverThread Dial & Chart Overview Threading ControlsOdd Numbered TPI Using Thread Dial and ChartTPI 4-72 Divisible By TPI 2-54 Not Divisible ByOther Fractional TPI Chip Drawer27⁄8 TPI To use the cutting fluid system on your lathe Cutting Fluid SystemHigh-Precision 3-Jaw Scroll Chucks AccessoriesSB1279-10 Pc. Precision 5-C Collet Set SB1247-MT4 Bull Nose CenterSBL Gearhead T-Shirt SBL One Good Turn T-Shirt Cleaning Maintenance ScheduleAnnual Service Checking & Adding Oil Monitoring Oil TemperatureLubrication HeadstockTo clean the oil pump system Cleaning Pump System & Changing OilApron GearboxChanging Oil Unpainted & Machined Surfaces Lead Screw & Feedrod BearingsLead Screw Ways & SlidesTo clean the filter Cleaning Electrical Box FilterBall Oilers Lubricating Annual MaintenanceEnd Gearing Handling & CareAdding Fluid HazardsTo change the cutting fluid Changing Cutting FluidTo prepare your machine for short-term storage up to a year Machine StorageCompound Leadscrew Backlash AdjustmentCross Slide Leadscrew Gib Adjustment Leadscrew End Play AdjustmentTo remove leadscrew end play To adjust the half nut Half Nut AdjustmentTo adjust the clutch release point Feedrod Clutch AdjustmentBelts Brake & SwitchTo adjust the V-belts To adjust the brake and brake switchRe-install the pedal stop, tightening it To replace the shear pin Leadscrew Shear Pin ReplacementRe-install the access covers To re-install the gap Gap Removal InstallationTo remove the gap TR O U B L E S H O OTI N G TR O U B L E S H O OTI N G TR O U B L E S H O OTI N G Warranty Southbendlathe.com 16 X 60 EVS Toolroom Lathes Model SB1014 16 x 60 EVS Toolroom Lathe Machine SpecificationsTailstock Info Dimensions Model SB1015 16 x 60 EVS Toolroom Lathe 15A Dimensions #BL12162-12163 14 & 16 EVS Toolroom Lathes Manual Feedback UpdatesCustomer Service Scope of ManualWiring Diagram Color KEY Electrical Safety Instructions220 VAC Wiring OverviewComponent location index Component Location IndexTo Control Panel, Electrical Box WiringRPM Electrical box Electrical Box440V Spindle Motor 220V Spindle Motor440V Oil Pump Motor & Pressure Sensor 220V Oil Pump Motor & Pressure Sensor440V Coolant Pump Wiring 220V Coolant Pump WiringBoard, Control Panel WiringPlug As recommended 440V Power ConnectionAdditional com Additional Component WiringWarranty Southbendlathe.com Parts Manual Scope of Manual Table of Contents Description Headstock CasingHeadstock Controls Headstock Controls Parts List Headstock Upper Gearing Headstock Upper Gearing Parts List Headstock Transfer Gearing Gearbox Gearing Gearbox Gearing Parts List Gearbox Controls PRP24M Roll PIN 5 X Gearbox Controls Parts ListParts ViewApron Front View Parts List Apron Rear View Apron Rear View Parts List Dial Indicator Carriage Stop 955 Compound Slide & Tool PostSaddle Body & Controls Bearing Collar Saddle Body & Controls Parts ListSaddle Base Bed & Shafts PSTB002 Steel Ball 5/16 Bed & Shafts Parts ListEnd Gears Motor Assembly Motor Assembly Parts List Cabinets & Panels Chuck Guard Cabinets & Panels Parts ListHeadstock Oiling System Headstock Oiling System Parts List 1905 1904 1825 1823 1824 1828 1830 1914 1802 1829 1826 PK34M Tailstock Parts ListSteady Rest Follow Rest Electrical Cabinet Electrical Cabinet & Control PanelControl Panel Main Power Switch Electrical Cabinet & Control Panel Parts ListJAW Chuck 10 Assembly Tool Room Series Label Machine Labels Front ViewMachine Labels Rear View #TS12318
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SB1012 specifications

The Southbend SB1012 is a versatile and efficient commercial range designed specifically for the rigorous demands of professional kitchens. This powerful cooking appliance features a robust construction and advanced technologies that cater to chefs who require precision and reliability in their culinary endeavors.

One of the standout features of the SB1012 is its powerful burners, which come equipped with heavy-duty cast-iron grates. The range typically includes four open burners that deliver exceptional heat output. This allows chefs to achieve quick boiling, searing, and simmering, thereby ensuring perfect cooking results every time. The burners are designed to provide consistent heat distribution, reducing the chance of hot spots and uneven cooking.

The Southbend SB1012 also incorporates a 12-inch griddle, adding another layer of versatility to its functionality. The griddle is constructed from high-quality materials that provide even heat and withstand high temperatures, making it suitable for cooking everything from pancakes to stir-fried dishes. The grease trough and easy-to-clean design contribute to the overall efficiency of the kitchen.

In addition to its cooking surfaces, the SB1012 features a spacious oven compartment, designed to accommodate larger pans and dishes. With a temperature range that typically goes up to 500 degrees Fahrenheit, the oven is ideal for baking, roasting, and other cooking techniques that require precise temperature control. The inclusion of a built-in temperature gauge helps chefs monitor cooking conditions at a glance.

Durability is a hallmark of the Southbend SB1012. The range is constructed from heavy-duty stainless steel, which not only enhances its aesthetic appeal but also ensures resistance to wear and tear in a busy kitchen environment. The removable ovens and easy-access components facilitate straightforward cleaning and maintenance, ensuring the equipment remains in peak condition even after extensive use.

To further improve user experience, the Southbend SB1012 is designed with safety features in mind. The range often includes pilot lights for easy ignition, and the heavy-duty construction minimizes the risk of accidental damage.

In summary, the Southbend SB1012 combines powerful cooking performance with durable construction and ease of use, making it a preferred choice for professional kitchens looking to optimize their cooking capabilities. Its advanced features, versatility, and reliability are tailored to meet the high standards of culinary professionals.